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ITEMORMAJORASSEMBLY受检项目QUALITYCONTROL/MANUFACTURINGACTIVITY质量控制/制造活动CONTROLDOCUMENTSORACCEPANCECRITERIA控制文件或验收标准INSPECTIONFREQUENCY,OCCASIONORSCOPE检验频次、时机或范围QUALITYCONTROLORINSPECTIONPARTIES质量控制方SUNPOWER制造厂SURVEILLENCE监检方CODESIGNNEASIGNCUSTOMERSIGN1.TechnicalDocumentReview技术文件审查DesignDrawings/Calculations图纸和计算书TSGR0004-2009《固定压力容器安全技术监察规程》、GB150-2011《钢制压力容器制造、检验、验收技术要求》GB151-1999《管壳式换热器》Alldesigndocuments所有设计文件HHR2.PreliminaryInspectionMeeting预检会ClarificationforinspectionrequirementsandITPissues检验要求澄清和ITP讨论事宜CommentsonITPandminiutesofPIMITP批注和PIM会议纪要Alltechnicalissues所有技术问题HHR3.WPS,PQRandWPQWeldingdocumentsreviewandMock-uptestqualification焊接文件审查及试验评定资料WPS,PQRandWPQBeforewelding施焊前HHH4.MaterialReceivingInspection材料到货检验1)Forallproductforms,visualexaminationforappearanceandmarking,dimensionmeasuringandmillcertificatereviewincludingtubes对于所有材料：外观目视检验、标记核对、尺寸检查和证书审查。Vendor’sMaterialRequisitionandMaterialSpecifications供应商材料请购单和材料标准Eachpiecepriortolayout下料前逐件HWRR2)Forweldingmaterials,visualexaminationforappearance,markingandpackingagainstcertificates.焊接材料外观和包装检查，核对质保书HWRR3)inaccordancewithmaterialstandard（ASME）andrequesttotest按材料标准和要求进行相关的复验检查HWRR5.HEADINSPECTION封头检验Dimensioncheckingandvisualexamination尺寸和外观检查ConformityCertificatesandtestreports合格证和试验报告RWR1）finishedthehead:SpotRT/PT,testingtomaterial成品封头：抽验RT/PT,材料复验2）Outsourcehead:100%RT/PT外协封头：检验RT/PT3)Materialexamination(MTR)材料质保书审查4)Productqualificationcertificatereview产品合格证审查ConformityCertificatesandtestreports合格证和试验报告WWR6.CuttingCheckforPlatesandPipes材料下料检验Checkingmaterialmarkings,heatNo.,dimensionsandweldpreparation.AllGroovesshallbesubjecttoVisualExaminationpriortoTackWelding检查材料标记、炉号、尺寸和焊接坡口。所有坡口外观检验。所有坡口在点焊前应外观检查。GB150-2011《钢制压力容器制造、检验、验收技术要求》InspectionRecords检验记录Eachpiece逐件WWRR7.Shell/nozzleformingandwelding筒体/接管成型和焊接1)Preliminaryrollingandforming预弯和成型GB150-2011DesignDrawings图纸InspectionRecords检验记录EachSection每节筒节WWRR2)Visualexaminationforweldpreparation焊接坡口准备检验R3)Verifyingfit-upforassemblygap,alignmentandtackwelds组对检查：装配间隙、错边和点焊检验SW,R4)Verifyingthecorrectionofweldingmaterialsandprocessparameters核查焊接材料和焊接工艺参数5)Visualexaminationanddimensioncheckingonwelds,grindingallinternalweldonshell焊缝外观检验和尺寸检验且壳体内表面焊缝需要打磨平6)NDTtoA/BtypeweldseamA/B类焊缝NDTHHH8.NDTforshellallA/Btypewelds.所有A，B类焊缝无损检测SPOTRTRTreports100%HHRSW,R9.ScribingandOpening开孔和划线Checkingorientationofnozzlesanddimension接管方位和尺寸检查DesignDrawingsandexaminationrecords图纸和检验记录AllopeningsHHRSW,RCheckingofweldpreparation焊接坡口检验DesignDrawingsandexaminationrecords图纸和检验记录所有开孔HWR10.Assemblyweldingbetweennozzlesandshell接管和筒体组对1)Checkingfit-upgaps,misalignmentsofshelltoshell;Visualanddimensionchecking;组对间隙、错边量检查；尺寸和外观检验TSGR0004-2009WPSDesignDrawings图纸InspectionRecords检验记录Allnozzles所有接管WWRSW,R2)Verifyingthecorrectionofweldingmaterialsandprocessparameters核查焊接材料和焊接工艺参数R3)Visualexaminationanddimensioncheckingonwelds焊缝外观检验和尺寸检验SW,R11.NDTonTYPEC,DweldsC，D类焊缝无损检测100%MT/PTonshellside＆TubesideC/D类焊缝MT/PTInspectionRecords检验记录Totallengthofwelds焊缝全长度HHRSW,R12.theassembleofinsideparts内件安装theassemblepositionandwelding组装位置及焊缝DesignDrawings图纸WHRSW,R13.Assemblybetweentubeandtube-sheet管束组装1)Assemblychecking:cleaningoftubeheadandtubehole;alignmentanddimensionchecking组装检验：管头和管孔的清理；方位和尺寸检查DesignDrawingsandexaminationrecords图纸和检验记录Eachitems每项HHRH2)beforestarttackweldingVerifyingthecorrectionofweldingmaterialsandprocessparameters核查焊接材料和焊接工艺参数WPSExaminationrecords检验记录WWRH3)强度焊+胀接STRENGTHWELD+LIGHTEXPANSION4）Visualexaminationonseams焊缝外观检查WPSExaminationrecords检验记录WWSW,R5）所有焊缝内部打磨grindallshellinternalweldDesignDrawings图纸InspectionRecords检查记录WWR6)C/D类焊缝的无损检测。NDEtoC/Dtypeweldseam.(100%PT)RTreportRT报告HHRSW,R14.吊耳检验LUGINSPECTION吊耳焊接部位100%MTLUGWELDSSHALLBE100%MTTESTAFTERWELDING.WPSExaminationrecords检验记录每项EachitemsRRSW,R15.补强圈气密LEAKTESTTOSTIFFENINGRING1）Checkingthecalibrationofgaugeandverifythetestpressureandholdtime.检查压力表的检定和试验压力和保压时间DesignDrawings图纸InspectionRecords检验记录每项EachitemsWWSW,R16.最终检验FINALINSPECTIONVisualExamination,DimensionCheckingandconfirmationofmaterialtraceability,weldingtraceabilityandNDT外观检验、尺寸检验和材料、焊接和无损检测可追溯性确认DesignDrawings图纸InspectionRecords检验记录GB150-2011《钢制压力容器制造、检验、验收技术要求》每项EachitemsHRR17.HydrostaticTest水压试验1）Checkingthecalibrationofgaugeandverifythetestpressureandholdtime.检查压力表的检定和试验压力和保压时间2)WaterqualitytestforCl-(Cl.≤20ppm.)试验用氯离子含量检查≤20ppmDesignDrawings图纸InspectionRecords检验记录1)Shellside壳程;2)Tubeside管程HHRH18.LEAKTEST气密性检查2)AIRleakcheckforshellsideortubeside壳体渗漏检查DesignDrawings图纸InspectionRecords检验记录Shellside壳程HHRH19.Picklingandpassivation设备酸洗钝化不锈钢材料酸洗钝化并蓝点检验合格。picklingandpassivationshallbeperformedfors.ssurface,andbulepointmethodtestisqualified.DesignDrawings图纸WholeequipmentRWR20.OverallInspection全面检验VisualExamination,DimensionandaccessoriesandsparepartsChecking.外观检验、尺寸检验.附件及配件检查DesignDrawings图纸InspectionRecords检验记录WholeequipmentHHRSW,R21.Pre-shippinginspection发运前检验1)Completecleaninganddryingpaintinginspection完全清理和干燥,油漆检验。Cleaningprocedure.清理程序WholeequipmentWWR2)Checkingpacking/packinglist,nameplate,accessoriesandshippingmar