HT膨胀节质量计划Expansionsqualityplan(EQP)编写/Written:日期/Date:校核/Checkedby:日期/Date:项目名/ProjectName:设备名称/EquipmentName:EditionREV:01文件号/Doc:10-12-08页次/ITPPage:1/4Note:1.本计划(ITP)仅适用于山东恒通膨胀节设备(Expansions)3.检验点如下/InspectionPointsareasfollows:R文件审核点/ReviewpointA文件确认点/Approvalpoint2.按合同要求决定本ITP是否需外部认可,如需要,请在下表签名(参见注(5))。W见证点/Witnesspoint(提前5天电话通知/Before5daysinform)(SW-SpotWitnesspointFW-FullWitnesspoint)H停止结果/Holdpoint(提前7天书面通知/Before7daysinformuseFax)4.检验结果/DescriptionofInspectionResult:√:means通过验收/O.K.NCRNo.;means不一致品报告号/NonconformityReportNo.RJ:means拒收/Reject5.检验机构代码/Thecodeofotherelseinspectionagency:山东恒通膨胀节有限公司/HT(1)北京龙源冷却技术有限公司/LYLQ(2)序号No.文件类别TypeofDoc.文件名Filename文件作用FunctionofDoc发送部门setdepartment认可单位Acceptedby验证可制造ValidforFabrication备注RemarksA设计文件Designdocument1.制造图/FabricationDetailDrawings1.供批准/Forapproval2.供制造/Forfabrication3.供制造检验/Forfabricationandexam1材料Material2工艺Process3检验Inspection4生产Fabrication2B制造检验文件/Fabrication&ExaminationDocument或专项规则及标准/OrparticularSpecifications&Standards1.WPS/PQR2.焊工资格清单/QualificationWelderList3.无损检测工艺/NDEprocedure4.无损检测人员资质/licenseofNDEoperator4.WPS-指导焊工/Welder’sinstruction5.采合格焊工与无损检测人员/UsingqualifiedweldersandNDToperator6.NDEprocedure-指导无损检测/NDEoperator’sinstruction2检验机构代码InspagencyCode签字/Signature日期/Date(1)(2)(3)(4)HT膨胀节质量计划Expansionsqualityplan(EQP)编写/Written:日期/Date:校核/Checkedby:日期/Date:项目名/ProjectName:设备名称/EquipmentName:EditionREV:01文件号/Doc:10-12-08页次/ITPPage:2/4序号No.主要检验工序MainExaminationStepsForFabrication检验内容及要求Examcontent&requirements检验标准及依据InspStandards&ReferenceDocuments检验点/Insppoint检验记录Insprecord备注RemarksHTLYLQ01原材料检验,标记移植/Materialverification,markingtransferring核对质保书,标记移植/CheckmillCertificateandtransfermarkingPMItestforSSmaterialsCode/SpecificationsR材料质保书/MaterialCertificate02不锈钢材料的PMIPMIforSSmaterial不锈钢主材要做PMISSmainpartsshoulddoPMICode/Specification/PMIprocedureR03结构件制造/Manufactureofstructuralparts结构件尺寸、厚度、孔尺寸和标志/Structuresize,thickness,holesizeandlogoDrawingProcessCardR机加工检验记录CheckRecordofMachiningPart04端管下料、卷制成型/Sidetubefeeding,typeofpapermade核对材料追踪号,尺寸/CheckmaterialmarkNo.,dimensionDrawingProcessCardR05端管纵焊缝焊接/Longitudinalweldtubeend装配间隙、错边量、坡口/checktheclearanceoffittingup,offsetofbuttweldandgroove.DrawingWPSR06端管纵焊缝无损检测/NDTlongitudinalweldtubeend焊缝质量/TheweldingqualityDrawingProcessCardR07波纹管下料、卷制成型/Bellowscutting,papermadefromtype核对材料追踪号,尺寸/CheckmaterialmarkNo.,dimensionDrawingProcessCardR08波纹管纵焊缝焊接/Longitudinalweldbellows装配间隙、错边量、坡口/checktheclearanceoffittingup,offsetofbuttweldandgroove.DrawingWPSR09波纹管纵焊缝无损检测/BellowslongitudinalweldNDT焊缝质量/TheweldingqualityDrawingProcessCardR10波纹管液压成型/BellowslongitudinalweldNDT波高、波距、直边段直径和总高度/Waveheight,distance,straightedgesegmentdiameterandtotalheightDrawingProcessCardR11波纹管液压成型无损检测/NDTbellowshydroforming成型质量/MoldingqualityDrawingProcessCardRHT膨胀节质量计划Expansionsqualityplan(EQP)编写/Written:日期/Date:校核/Checkedby:日期/Date:项目名/ProjectName:设备名称/EquipmentName:EditionREV:01文件号/Doc:10-12-08页次/ITPPage:3/4序号No.主要检验工序MainExaminationStepsForFabrication检验内容及要求Examcontent&requirements检验标准及依据InspStandards&ReferenceDocuments检验点/Insppoint检验记录Insprecord备注RemarksHTLYLQ12波纹管和端管的组装/Bellowsandtheendtubeassembly各焊缝部位清理/Cleanuptheweld组对后尺寸检查/AftertheinspectiongroupsizeDrawingProcessCardWPSH13波纹管和端管环缝焊接/Bellowsandtheendofpipegirthwelding焊缝质量TheweldingqualityDrawingProcessCardWPSR14波纹管和端管环缝无损检测/BellowsandtheendofpipegirthNDT焊缝质量TheweldingqualityDrawingProcessCardR15结构件部件的组装/Structuralcomponentsoftheassembly装配间隙、错边量、坡口和尺寸/checktheclearanceoffittingup,offsetofbuttweldandgroove.DrawingProcessCardWPSH16结构件部件的焊接/Weldedstructurecomponents焊缝质量/TheweldingqualityDrawingProcessCardWPSR17膨胀节的总组装/Thetotalexpansionjointassembly装配间隙、错边量、坡口和尺寸/checktheclearanceoffittingup,offsetofbuttweldandgroove.DrawingProcessCardWPSH18膨胀节的总组焊/焊缝质量/TheweldingqualityDrawingProcessCardWPSR19膨胀节的总装配/螺栓组和外形尺寸/DrawingProcessCardR20膨胀节液压、密封性试验/ExpansionsHydrostatictest,sealabilitytest膨胀节强度及密封性试验/Expansionsstressandsealability图纸和水压试验规程Drawing&Hydro-testprocedureH试压报告/TestReport21最终膨胀节内外尺寸检验/外观尺寸、焊缝表面质量等/图纸和公差要求/Drawing&TolerancerequirementH尺寸记录表/DimensionCheckReport22酸洗钝化/Acidpickingandpassivation(forstainlesssteel)去除油污,保证表面质量Wipeoffthegrease,ensurethegoodsurfacequalityspecificationRHT膨胀节质量计划Expansionsqualityplan(EQP)编写/Written:日期/Date:校核/Checkedby:日期/Date:项目名/ProjectName:设备名称/EquipmentName:EditionREV:01文件号/Doc::09-351-1页次/ITPPage:4/4项目名/ProjectName:齐鲁伊士曼TXIB/TXOL合资项目/TXIB/TXOLQESCLProject任务号/WXCProject:04R-16-1~04R-25-1设备名称/EquipmentName.:换热器/HeatExchangerEditionREV:0文件号/Doc:1221-MRP-V-005页次/ITPPage:3/3序号No.主要检验工序MainExaminationStepsForFabrication检验内容及要求Examcontent&requirements检验标准及依据InspStandards&ReferenceDocuments检验点/Insppoint检验记录Insprecord备注RemarksHTLYLQ23碳钢设备喷砂处理SandblastingforcarbonsteelSA2.5specification/PROJECTSTDR24油漆/Painting(Opticallayerifapplication)油漆干膜厚度和油漆表面状况Roughnessaftershotblasting,thicknessofdryfilmandsurfaceconditionofpaintspecification/PROJECTSTDRReport25铭牌校对/Nameplateverification核对铭牌内容及复印/Check/Nameplate,positionandcopyingDrawingR复印件/Copy26发运准备及标志/Shippingandmarkingpr