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Page1of24(PROCESSFMEA)Item项目名称:Pageno.页码：共19页ModelYear/Vehicle:Responsibility责任部门：Preparedby制作：CoreTeam核心小组:KeyDate关键日期：过程项目潜在的潜在的严S级潜在的频O现行制程预防控制现行制程侦测措施难DR建议的措施责任与目标效果确认ActionResults&功能要求失效模式失效结果重E失效原因与机理度CCurrentControlCurrentControl检ePRecommended完成日期SODRProcessDescpriptionPotentialPotential度V别Potential数CPreventionDetection度tNAction(s)Res.&Tar.采取的措施eceP&ProcessPurposeFailureModeEffect(s)ofFailureCause(s)ofFailureCompletionDateActionTakenvctNPartsincoming部品受入过程1.Receivingpartspoorappearancefunctionerror7handlingcarelesslyby2None1visualcheckby2None1.接收部品oncartonorpackingNGoperatororduetodelivery无1由仓管员及IQA目视检查无纸箱的有形损坏功能或装置不良操作或运输过程中的过失操作2visualcheckbyPK01station72包装工位目视检查actualqtyunmatchedwithcan'tcompletethislot7handlingcarelesslyby2Nonecheckbywarehouseman&4Nonesupplier'sinvoice无法完成该批量的产品operatororduetodelivery无由仓管员及IQA核对发票上的数量6无部品数量与供应商操作或运输过程中的过失操作的发票不符2.IncominginspectionoversightoninspectionNGpartsreleasedto6incomingpartreleasedto2ruleofincominginspection1checkbypartusingstation2None2.受入检查漏检productline4warehousewithoutrelease受入检查规定1部品使用工位来料检查7无(IQC)错误或不良品stampofIQA2cosmeticcheck100%流到生产线无受入检查印章部品入了库2100%进行外观检查NGpartsreleasedto61missoperating2qualificationtrainingon4Noneproductline41操作失误inspection3无检查员资格培训2don'tpointoutinspectionitemininspectiondocument2检验指导书没有明确的指出检测点21addinspectionitemsindocument1追加检验指导书中没有的检验点2IQCre-inspectallpartsinwarehouse2在库品IQC全部重检3referdetailinreportSCAR07-OM-005andSCAR07-OM-003100%fuctioncheck后段工位多重100%进行功能测试3None无3testerfailure23None3测定器失效4无3.PartstoragePartShortagecan'tcompletethislot7mistakeinputby2Nonecheckpartslistby4None3.部品入库/储藏缺少部品无法完成该批量的产品1仓管员输入错误无仓库核对入库清单6无checkpartslistby物料员核对入库清单partrustinessfunctionerror7temperature/humidityoutof21.temperature/humiditycontrol2None/ESDdestroy功能不良standard1.温湿度管理规定4无部品生锈/ESD破坏温湿度超标2.ESDcontrol作业准备时点检温湿度表2.静电管理规定4.Partsupplyedtopartsupplyedwronglyproductlinestop7mistakepartsby2markpartlocationandmakingcheckpartlistandBOM4Noneproductline发错料生产线停产1orpartlistwrongspecialcontrolonsimilarparts检查发料清单,核对BOM表无4.发料到生产线发料员在仓库拿错料对部品放置区域作相关标识发料单制作错误对类似品作特殊管理part'surfacescrapeintransportprocess部品刮伤poorappearance外观不良(面板,旋钮表面刮伤)641rubbetweenpartsandpackingmateriel1部品在运输过程中与自身的包装材料摩擦21requsetvenderimprovepackingmateriel1要求供应商修改部件的包装材料2referdetailinreportPR-07-082详见PR-07-08报告1inspectpartsbeforeassemble1部品组装前检验2cosmeticcheck100%2外观100%检验47None无100%fuctioncheck后段工位多重100%进行功能测试checkequipmentsatthebeginofwork作业准备时测量checktemperature/humidityatthebeginofworkemendationonequipmentsyearly仪器校正每年一次equipmentsmaintainmonthly设备的月度保养CLASS错误或不良品流到生产线overviewNG未检出不良36562856964896工程潜在的失效模式与效果分析FMEAdate日期（编制）：285624风险优先率66样式:RF-PT-03,050705Page2of24(PROCESSFMEA)Item项目名称:Pageno.页码：共19页ModelYear/Vehicle:Responsibility责任部门：Preparedby制作：CoreTeam核心小组:KeyDate关键日期：过程项目潜在的潜在的严S级潜在的频O现行制程预防控制现行制程侦测措施难DR建议的措施责任与目标效果确认ActionResults&功能要求失效模式失效结果重E失效原因与机理度CCurrentControlCurrentControl检ePRecommended完成日期SODRProcessDescpriptionPotentialPotential度V别Potential数CPreventionDetection度tNAction(s)Res.&Tar.采取的措施eceP&ProcessPurposeFailureModeEffect(s)ofFailureCause(s)ofFailureCompletionDateActionTakenvctNCLASS工程潜在的失效模式与效果分析FMEAdate日期（编制）：风险优先率5.Labelprintprintbadnessdifficulttotrace4operatingNG2trainingoperatorlabelscan.条码扫描比对2None5．标签打印打印不良批量不易追溯1作业不良培训作业员无equipmentNG2checkandmaintainequipmentdailycheck2None设备故障点检,保养日常点检无labelscan.条码扫描比对CDRMECHA准备工程PCB'ssurfacescrape主基板表面划伤functionerror功能不良87PCBscrapebyhardnessinprocess作业过程中硬物刮伤2forbidoperatorwearringorotherhardness作业员禁止带戒指等硬物作业1100%visualcheck1100%目视检查2nextstation100%functioncheck2后续多层工位100%功能视检查43none无ESDdestroyelectricalfunction7operatornotwearing2useESDcleanertogetridofESD1.dailycheckbeforelinestart2NoneESD破坏failuredESDband使用离子风机消除静电1.每天开始生产前检查4无电器性能破坏作业员没有佩带静电带2.checkESDofoperatingareas2.作业区域静电检查oversightoninspection漏检NGpartsreleasedtoproductline,resultinproductionfunctionfailascan'tworkableorinstability不良品流到生产线,造成产品功能不良87partsputintonextstationwithoutinspectionbecauseofmissoperatingofoperator作业员失误,部件没有检查就流到下个工位2dispartthecheckedpartsandwithoutcheckparts检查过和未检查的部品分开放置ifpartshavechecked,willmakeamarkonit在已经检查过的部品上打点确认100%fuctioncheck后续多层功能测试工位100%检查100%visualcheckonpartsusingstation在部件的使用工位100%检验有无该标识43none无`NGpartsreleasedto61missoperating2qualificationtrainingon4Noneproductline41操作失误inspection3无检查员资格培训2testerfailure2emendationonequipmentsemendationlistofequipments3None2测定器失效仪器校正仪器校正清单无100%fuctioncheck后段100%进行功能测试FT测试搜索敏感性的参数设置不正确产品误判(搜索不停台)2参数设置过严,造成产品在正常的状态下无法实现搜索停台的功能2搜索停台的控制规格设定为35.3dbuvemffuctioncheck后续工位功能检查4搜索停台的控制规格更改设定为36.7dbuvemf生技日期:2007/06/20完成负载盒上开关位置拨错产品误判(搜索不停台)2作业员误操作将负载盒上的TNS开关由on拨到OFF造成产品在正常的状态下无法实现搜索停台的功能2生技设备月度保养工作准备时作业员的点检41负载盒上追加开关位置标识2将负载盒上的ACC开关移到治具上,避免作业员在负载盒上作业生技日期:2007/06/11完成7.fixmainPCBtochassismodulechassisisNGassembly7handlingcarelesslyby2None2None&screwingoutofshape错误装配4operatororduetodelivery无7无(ST:A-01)模块变形操作或运输过程中的过失操作由仓管员及IQA目视检查7.组装主基板至五金支架checkbyhisself&打螺丝对来料进行自检查NGassemblyfixingNG7pressurenotenough2usecylinderjigcheckpressuredailyandwhen4None错误装配组装不到位4压力不够用气缸治具modelchanged无每天或换机种时检查气压fixingtowrongloc