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江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialProcessFlowChart品质控制流程RawMaterial原材料IQC进料检验W/H入仓Printing印刷IPQC过程控制BagMaking制袋Slitting分切Forming成型IPQC过程控制IPQC过程控制IPQC过程控制OQC出货控制Shipment发货FGW/H成品入仓Rework返工Scrap消毁Waive剔除NonConformanceReviewBoard异常评审Sealing烫封IPQC过程控制江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialSuppliers供应商IQCInspection检验AcceptanceRecord批准接收报告RejectReport拒收报告VendorsqualityReport供应商提供质量报告Warehouse入仓VQE供应商品质工程Rej拒收Acc接收Audit审核&Improving改进MRB不符合评审SortRework分类返工Concession让步接收(QA)Return退货Record&Trace追踪记录In-ComingQualityControlSystem进料质量控制系统江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialIn-ProcessQualityControlSystem在线质量控制系统Production产品FirstarticleVerification首检Non-conformanceReport不符合报告RejAcc许可ContinueProduction继续生产Record&Trace追踪记录ProductionPutonhold停止生产Problemsolved?问题解决了吗?On-LineInspection在线检测CorrectiveAction纠正行动RejAccIPQCRoutineAudit:IPQC日常稽核1.In-Processaudit/ProductSpec/inspection/visualinspection在线稽核/产品规格与外观检查2.Workmanshipstandard(SOP)操作标准执行检查3.FirstarticleVerification首检4.Abnormalcontrolandfeedback异常控制及把馈.5.Correctiveactionfollow-up纠正行动跟进江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialCustomerComplaintHandlingProcess客户投诉处理流程Closed&Standardized关闭投诉并形成标准化ImplementActions改善行动CARFeedbacktocustomer形成分析报告反馈客户CorrectiveandPreventiveaction纠正预防行动ReasonAnalysis原因分析Approval改善措施确认EffectivenessConfirm改善效果确认CustomerComplaint客户投诉Rej拒绝Rej拒绝Acc许可Acc许可江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidential1.Analyzeinformation分析信息2.Monitortrends监控改善的趋势3.Compareobtainedresultsagainstexpectedresultsfromtheplan按照改善的计划,对改善的结果与预期的结果相比较1.Iftheresultsexpected:如果改善的结果达到预期的目标(i)Standardizeprocedure将改善的程序标准化(ii)Thinknextinnovativeimprovement制定出下一步更有创新性的改善行动2.Iftheresultsarenotasexpected,repeatthePDCAcycle如果改善的结果达不到预期的目标,重复PDCA循环1.Analyzethesituation分析现状2.Studyanddefinetheproblem研究和定义问题3.Brainstormforcausesandcorrectiveactions;thinkcreativelytodeterminethebestapproachplan头脑风暴法分析原因和制定改善行动4.Developanimplementationplan制定出最有效的改善计划OurToolandPrinciple我们的改善工具和改善原理1.Implementthecorrectiveplan执行纠正计划2.Documenttheprocedures将执行的程序文件化3.Collectthedataandinformation收集数据和信息ContinueImprovement持续改善PDCA江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialProductQualityControlParameters产品质量主要控制参数RawMaterial原材料Printing印刷Laminate复合FinishedProduct成品项目-外观-厚度稳定性-表面电晕值-摩擦系数-热封性能-延伸率-透明度Ink-色相-固含量-粘度检测-油墨细度Resin-熔融指数／外观-设计（印刷效果及外观）-条码-单元长度检测-油墨附着力-印刷版面内容的符合性-溶剂残留-外观-厚度检测-复合强度-胶水初粘性判断-单元尺寸检测-热封强度-摩擦系数-溶剂残留检测-卷曲度检测-上胶位置检查Roll-尺寸规格检验-切刀位置-分切偏差-搓揉实验-COF-单元长度检测-印刷及复合外观检验-收卷效果-标签及包装Pouch-尺寸规格检验-封口强度检测-耐压实验-跌落实验-耐热测试-外观-开口性Metallized-光密度检测／阻隔性抽测-镀铝附着力检测BlownFilm-电晕值检测-厚度及均匀性检测-热封强度-透明度／雾度／白度-晶点／纹线等其它外观要求检测江阴宝柏ALCANPackagingConfidential江阴宝柏ALCANPackagingConfidentialContinueImprovementActivities持续改善活动IntroduceSixSigmaSystem精益６σ系统MBOManagementTarget