ACASApplicatorCleanerAirSupply雾化器清洗器供气pACSApplicatorCleanerSolventPilot雾化器清洗器溶剂控制阀ACSApplicatorCleanerSolvent雾化器清洗器溶剂ACVAApplicatorCleanerVacuumAir雾化器清洗器真空空气ACDAApplicatorCleanerDryingAir雾化器清洗器干燥空气BEARBearingAir轴承空气BAOBearingAirOK轴承空气正常BRAKEBrakeAirTurbine涡轮刹车空气pBWBellWashPilot旋杯清洗控制阀BWSBellWashSupply旋杯清洗供应AIRColorChangeAirSupply换色空气供应SOLColorChangeSolventSupply换色溶剂供应CP#ColorPilot(#)=Color颜色控制阀(#)=颜色DUMPDump排放DATDriveAirTurbine涡轮驱动空气E-STATElectrostatics静电pIWInjectorWashPilot注射器清洗控制阀IWSInjectorWashSupply注射器清洗供应PAINTPaint油漆PAPPurgeAirPilot冲洗空气控制阀pCCPilotColorChange换色控制阀PCEProcessControlEnclosure工艺控制柜pDUMPPilotDump排放控制阀PDPPowerDistributionPanel配电柜PIEProcessInterfaceEnclosure工艺接口柜PREGPilotRegulator调节器控制阀PR#PaintReturn(#)=Color油漆回路(#)=颜色PS#PaintSupply(#)=Color油漆进路(#)=颜色pPSPurgeSolventPilot冲洗溶剂控制阀pTRIGPilotTrigger触发器控制阀PTSPilotTriggerSupply触发器供应控制阀RPRobotPurge机器人净化SA1ShapingAir(BellApplicator)成形空气(旋杯雾化器)SA2ShapingAir(BellApplicator)成形空气(旋杯雾化器)SAPShapingAirPilot成形空气控制阀SASShapingAirSupply成形空气供气SCCSystemControlConsole系统控制柜TDPTurbineDrivePilot(BellApplicator)涡轮驱动控制阀(旋杯雾化器)TURBTurbineDriveSupply涡轮驱动供气PurgeSystemMaintenance净化系统维护-PurgeSystemDiagnostics净化系统诊断-PurgeSystemTestingandCalibration净化系统测试和校准-PurgeCycleTroubleshooting净化循环排错•ColorChangerAssembly换色器组件-ColorChangerValveMaintenance换色阀门维护•SolvAirModuleSetupandMaintenance溶剂空气模块设置和维护•3ValveIKGearPump3阀门1K齿轮泵-PumpBlockPressureSensor泵的压力传感器•ProcessControlMaintenance工艺控制维护-FluidPresetsMaintenance流体预设值维护-E-statPresetsMaintenance静电预设值维护-PresetOverrideMaintenance强制预设值维护-ColorChangeMaintenance换色维护•Pepperl&FuchsISBSettingsPepperl&FuchsISB设置•RobotSoftwareMaintenance机器人软件维护-I/ORe-configurationI/O重新配置-RobotFileCopy机器人文件复制-RobotSystemVariablesEditingTransducerOperations比例阀的操作-ShapingAirControl成形空气的控制-D/QShapingAirControlModuleD/Q成形空气控制模块-TurbineSpeedControl涡轮速度控制-KeyenceDigitalFiberSensorKeyence数字光线传感器•FluidCalibration-BeakerMethod流体校准–量杯的方法•SystemConfigurationMaintenance系统配置维护-SystemColorsMaintenance系统颜色维护-StylesMaintenance车型维护-OptionMaintenance选项维护-PW3SetupPW3设置机器人系统变量编辑-SoftwareArchive软件存档-BackupaRobotImage备份一个机器人镜像-RestoreaRobotImage恢复一个机器人镜像•PaintworksIIISoftwareMaintenancePaintworksIII软件维护-CreatingaNortonGhost2003BootDiskSet创建一个NortonGhost2003启动盘-BackingUpYourPAINTworksIIIGUI备份你的PAINTworksIIIGUI。-CopyingYourGhostImageFilestoCDs把你的Ghost镜像文件复制到CDs。-RestoringYourPAINTworksIIIGUI恢复你的PANITworksIIIGUI。pAIRPAPPilotinputforPurgeAir净化空气的驱动输入pSOLVPSPPilotinputforPurgeSolvent净化溶剂的驱动输入AIRCCASPurgeAirsupplyinput净化气源输入SOLCCSSPurgeSolventsupplyinput净化溶剂供应输入pCCPCCPilotforColorChangeroperation.Whenthisinputisenabled,thepurgeairandsolventmixturewillbedirectedtothecolorchangermanifoldasaeratedsolvent.换色器操作的驱动。这个输入被激活时,净化空气和溶剂混合物会直接通向换色器多只管,像充气的溶剂一样。2TOutput2TSecondaryoutput(usedforApplicatorWash).Solventorairortheaeratedmixtureisalwaysavailableatthisport.Ifitisnotrequiredinthesystem,theportmustbeplugged.二次输出(用于雾化器清洗)。在这个端口一直有溶剂、空气或者混物。如果系统没有要求,这个端口必须被塞紧。1KProcessAssemblywithaRegulator含调整器的1K工艺组件EO-4696-511-000Rev.ASheet1of1EO-4696-511-000Rev.A版第一页/共一页COLORCHANGER(24COLORMAX.)换色器(最多24种颜色)WASH清洗INJECTOR注射器WASH清洗PAINTENABLE喷漆激活TRIGGER触发器BELLWASH杯头清洗PAINT油漆SOLV/AIR溶剂/空气AIR空气RECOVERY回收DUMP排放2KProcessAssemblywithaRegulatorSchematic含调整器的2K工艺组件示意图EO-4696-517-000Rev.C4Sheet1of1EO-4696-517-000Rev.C4版第一页/共一页COLORCHANGER(4COLORMAX.)换色器(最多四种颜色)INJECTORWASH注射器清洗PAINTENABLE喷漆激活TRIGGER触发器BELLWASH杯头清洗CAT架子DUMP排放FLUSH齐平AIR1空气1SOLV/AIR溶剂/空气WASH清洗SOL2溶剂20-500PSI0-500PSIApplicatorInterface雾化器接口ET-4696-890-001Rev.ASheet1of1ET-4696-890-001Rev.A版第一页/共一页ORIGINOFTOOLFRAME工具坐标系原点BOLTHOLES螺栓孔FAN风扇FAN风扇FACEPLATE面板TOOLFRAME工具架EDGEOFBELLCUP杯头边缘SECTIONA-AA-A截面SCRMO00000277N(6)SCRMO00000277N(6)M6CraftechScr.M6工艺技术螺丝Torqueto1.25Nm转矩至1.25NmPINLM005000012SPINLM005000012S工作特征备注最高运行电压90kV正常旋转速度20到45kRPM最高旋转速度*45到60kRPM喷漆正常流速0到300cc/min最大流速500cc/min正常喷漆应用压力90到120psi最大喷漆应用压力150psi粘度范围50到200cps空气空气压强供应85psimin空气供应过滤:级别1按照DINISO8573-1空气消耗涡轮支承57slpm涡轮在60,000rpm**119slpm成形空气70到500slpm密封空气0到50slpm(通常不需要)电气能量供应120v50/60HzTubeRequirements管道要求ET-4696-890-002Rev.B1Sheet1of1ET-4696-890-002Rev.B1版第一页/共一页SECTIONA-AA-A截面BRAKE制动空气PAINT油漆管路SPEED速度BEAR轴承空气SEAL密封空气TURB涡轮空气WASH清洗NOTES:注意:1.TUBINGSHOULDBEINSTALLEDWITHROBOTINZEROPOSITION.管道应与机器人一起安装在零点位置。SECTIONB-BB-B截面SLOTTEDCHEESEHEAD槽形奶酪状顶部MACHINESCREW加工螺丝NYLON6/630%SHORT短的尼龙6/630%FIBERGLASSFILLED玻璃纤维填充Torqueto.55Nm/4.8In.Lbs.转矩至.55Nm/4.8In.LbsColorChanger,PumpandPumpBlock换色器,泵和泵座CHANGER-PUMPRev.ASheet1of1换色器-泵Rev.A版第一页/共一页Air空气Solvent溶剂SolventSupplyValve溶剂供应阀门AirSupplyValve空气供应阀门SolventWashLine溶剂清洗管路PumpFlushValve泵冲洗阀门DumpValve2排放阀门2DumpValve2排放阀门2PressureTransducerP/I压力传感器P/IFluidRegulator流体调整器Reclaim回收BellWashValve杯头清洗阀门InjectorWashValve注射器清洗阀门TriggerValve触发器阀门PaintEnableValve喷漆激活阀门GearandShaftAssembly齿轮和轴体组件DriveShaft驱动轴DriveGear驱动齿轮Key销子RearPlate后板体Dowel(2)销子(2)Arbor柄轴DrivenGear驱动齿轮GearPlate齿轮板FrontPlate前板体Seal(3)密封(3)SealHousing密封套M5x20Soc.Hd.Scr.M5x20内六角螺丝Torqueto7.9Nm/70In.Lbs.转矩至7.9Nm/70In.LbsM5x45Soc.Hd.Scr.M5x45内六角螺丝Torqueto7.9Nm/70In.Lbs.转矩至7.9Nm/70In.LbsZenith6.0CCGearPumpZenith6.0CC齿轮泵