苯氯苯精馏塔工艺设计

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山东理工大学毕业设计题目:苯-氯苯精馏塔及预热器的工艺设计学院:化学工程学院专业:化学工程与工艺学生姓名:许林鸿指导教师:陈磊毕业设计(论文)时间:2016年3月1日~5月30日共16周摘要本设计完成了工艺计算和设备设计两方面的内容,设计思想依照所学课程《化工原理》[1]和《化工设备基础》[2]。工艺计算确定塔径,塔总高度。设备设计部分,确定换热器的选型,根据《化工设计》[3]确定工艺流程。设计内容可以概括如下:1.分析设计条件,确定设计方案;2.精馏塔的工艺计算;3.精馏塔及塔板的工艺尺寸计算;4.附属设备选型;5.塔的结构设计和强度校核;6.精馏塔装配图绘制;7.带控制点的工艺流程图设计。本设计没有特殊要求,故选用的是圆筒形裙座,直径为800mm。最后进行了筒体和封头的强度和稳定性计算,各人孔和接管的开孔补强计算,筒体的强度和稳定性以及水压试验的校核,通过校核,确定本设计的塔体壁厚、高度等在设计压力下均符合要求。本设计针对苯-氯苯的精馏问题进行分析、选取、计算、核算、绘图等,是较完整的精馏设计过程。通过对精馏塔的运算分析,可以得出精馏塔的工艺流程、生产操作条件及物性参数以及根据分离物性进行选材,以保证精馏过程的顺利进行并使效率尽可能的提高。此外对塔的附属设备分析、计算、物料衡算进行选型设计。使整个生产工艺过程做到经济、实用、效率高、产品精准的目的。关键词:氯苯;精馏;筛板塔AbstractThecompletedesignofthemaincontentandprocesscalculationequipmentdesigntwoaspects,designthemaincourseChemicalEngineeringPrincipleinaccordancewithwhattheyhavelearnedChemicalEquipmentBasiscalculatedanddeterminedtechnologytowerdiameter,totalheightofthetower.Equipmentdesignpart,determinetheselectionoftheheatexchanger,accordingtoChemicalEngineeringDesigndeterminationprocess.Themaindesigncanbesummarizedasfollows:1analysisanddesignconditionstodeterminethedesign;2fractionatorprocessofcalculation;calculationofrectificationcolumn3andtraygeometries;4ancillaryequipmentselection;5column.....structuraldesignandstrengthcheck;6fractionatorassemblydrawing;7flowchartdesignwithcontrolpoints.Becauseofthedesignarenospecialrequirements,sothechoiceiscylindricalskirtandadiameterof800mm.Finally,calculatethestrengthandstabilityofthecylinderandhead,eachholeandtooktheopeningreinforcementcalculation,checkthestrengthandstabilityofthecylinderandthehydrostatictest,bycheckingtodeterminethedesignofthetowerwallthickness,height,etc.areunderdesignpressuretomeettherequirements.Thedesignforbenzene-rectificationproblemchlorobenzeneanalysis,selection,calculation,accounting,graphicsandsoon,ismorecompleterectificationdesignprocess.Byfractionatoroperationanalysiscanbedrawnfromthedistillationcolumnprocesstoproduceoperatingconditionsandphysicalparametersaswellastheselectionwasbasedontheseparation,soastoensurethesmoothandefficientdistillationprocessasmuchaspossibletoimprove.Furtheranalysisofancillaryequipmenttower,calculation,massbalanceconductedselectionanddesign.Sothatthewholeproductionprocesstoachieveeconomic,practical,efficient,accurateproductpurpose.Keywords:chlorobenzene;distillation;sievecolumn目录摘要.......................................................................................................IAbstract(英文摘要).......................................................................II目录......................................................................................................III第一章设计方案简介..........................................................................1引言.....................................................................................................................11.1塔板与设计方案简介...........................................................................11.1.1塔板性质..........................................................................................11.1.2设计方案的确定.............................................................................2第二章精馏塔的设计........................................................................32.1精馏塔的物料衡算...............................................................................3...................................3.....................................3........................................................................32.2塔板数的确定.........................................................................................3.......................................................................3......................................................................4.............................................................................5..............................................................5..............................................................................52.3精馏塔的工艺条件及有关物性数据的计算................................5...........................................................................5...........................................................................6..................................................................6...........................................................................7.....................................................................7....................................................................7............................................................8.....................................................................82.4精馏塔的塔体工艺尺寸计算..........................................................9.......................................................................................9......................................................................................102.5塔板主要工艺尺寸的计算..............................................................10.............................................................................10.............................................................................112.6塔板的流体力学验算..............................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