ZF变速箱维修手册-Part-2

AB1CDEF1XWKD2PAUSFUEHRUNGHAUPTDRUCKVENTILMITDRUCKABSENKUNGDETAILXWKNABi=2.81BIS1.03.43BIS1.0TOAB1B2DEF1F2PD1PPA8D2D5D6R1R2D8D7R3A2A1D4B1=INNEREKOLBENFLAECHEKUPPLUNGBB2=AEUSSEREKOLBENFLAECHEKUPPLUNGBF1=AEUSSEREKOLBENFLAECHEBREMSEFF2=INNEREKOLBENFLAECHEBREMSEFNEUTRALRUECKWAERTSREVERSE1.GANG1stGEAR2.GANG2ndGEAR3.GANG3rdGEAR4.GANG4thGEARINNERPISTONFACECLUTCHBOUTERPISTONFACECLUTCHBOUTERPISTONFACEBRAKEFINNERPISTONFACEBRAKEFVERSIONMAINPRESSUREVALVEWITHPRESSUREREDUCER2NEBENATRIEBEMOEGLICHPTO'SCANBEFITTEDDROSSELDRUCKVENTILTHROTTLEPRESSUREVALVEPRIMAER-PUMPEPRIMARYPUMPSAUGFILTERSUCTIONFILTERHAUPTDRUCK-VENTILMAINPRESSUREVALVEWANDLER-SICHERHEITS-VENTILCONVERTERSAFETYVALVEWANDLER-GEGENDRUCK-VENTILCONVERTERCOUNTER-PRESSUREVALVEWAERMETAUSCHEROILCOOLERSPEICHERACCUMULATORSCHMIERDRUCK-VENTILLUBRICATINGPRESSUREVALVEKUEHLER-UMSCHALT-VENTILCOOLERCHANGEOVERVALVERETARDERTEMP.-MESS-STELLETEMPERATURSWITCHSENSORRETARDER-REGELVENTILRETARDERCONTROLVALVEF2FCB2B2WANDLER-ENTLEERVENTILD1D8R3D2RR3PF1-VENTILF2-VENTILF1i=2.81BIS0.83.43BIS0.59/3.43BIS0.83TOTOAB2CDEF1F2NEUTRALRUECKWAERTSREVERSE1.GANG1stGEAR2.GANG2ndGEAR3.GANG3rdGEAR4.GANG4thGEAR5.GANG5thGEAR6.GANG6thGEARD94GANG4GEAR5-&.6GANG5-&6GEARCONVERTER-PURGEVALVEHydrauliccircuitdiagramwithoutNBS,fromdrawingno.:4149700026/1ZF-Ecomat2plus:4149/4180HP502/HP592/HP6024149751608c-2006-034-1AB1CDEF1XWKD2PMITDRUCKABSENKUNGHAUPTDRUCKVENTILAUSFUEHRUNGDETAILXWKNABPD1PPA8D2D5D6R1R2D8D7R3A2A1D4WITHPRESSUREREDUCERMAINPRESSUREVALVEVERSION2NEBENABTRIEBEMOEGLICHPTO'SCANBEFITTETVALVETHROTTLEPRESSUREDROSSELDRUCKVENTILPRIMARYPUMPPUMPEPRIMAER-SUCTIONFILTERSAUGFILTERVALVEMAINPRESSUREVENTILHAUPTDRUCK-SAFETYVALVECONVERTERVENTILSICHERHEITS-WANDLER-VALVEPRESSURECOUNTER-CONVERTERVENTILGEGENDRUCK-WANDLER-OILCOOLERWAERMETAUSCHERACCUMULATORSPEICHERPRESSUREVALVELUBRICATINGVENTILSCHMIERDRUCK-VALVECHANGEOVERCOOLERVENTILUMSCHALT-KUEHLER-RETARDERSENSORSWITCHTEMPERATURSTELLEMESS-TEMP.-CONTROLVALVERETARDERREGELVENTILRETARDER-PF2FCB2B2GD1D8R3D2RR3PF1VENTILF2VENTILD9TO3.43BIS1.0i=2.81BIS1.0A1B2BDE1F2F=INNEREKOLBENFLAECHEBREMSEF2F=AEUSSEREKOLBENFLAECHEBREMSEF1F=AEUSSEREKOLBENFLAECHEKUPPLUNGB2B=INNEREKOLBENFLAECHEKUPPLUNGB1BNEUTRALREVERSERUECKWAERTS1stGEAR1.GANG2ndGEAR2.GANG3rdGEAR3.GANG4thGEAR4.GANGINNERPISTONFACEBRAKEFOUTERPISTONFACEBRAKEFOUTERPISTONFACECLUTCHBINNERPISTONFACECLUTCHBNEUTRALNBS***=REDUZIERTERDRUCK*A2BCDE1F2FNEUTRALREVERSERUECKWAERTS1stGEAR1.GANG2ndGEAR2.GANG3rdGEAR3.GANG4thGEAR4.GANG5thGEAR5.GANGNEUTRALNBS*4GANG4GEARWANDLER-ENTLEERVENTILCONVERTER-PURGEVALVEi=2.81BIS0.83.43BIS0.59/3.43BIS0.83TOTO6.GANG6thGEAR5-&.6GANG5-&6GEARHydrauliccircuitdiagramwithNBS,fromdrawingno.:4149700026/2ZF-Ecomat2plus:4149/4180HP502/HP592/HP6024149751608c-2006-034-2Ecomat4-Hydrauliccircuitdiagram,fromdrawingno.:4182700001ZF-Ecomat4:4182HP504/HP594/HP6044-34149751608c-2006-033.43BIS0.83TOABCDEF1F2NEUTRALRUECKWAERTSREVERSE1.GANG1stGEAR2.GANG2ndGEAR3.GANG3rdGEAR4.GANG4thGEAR5.GANG5thGEARNEUTRALNBS*WANDLER-ENTLEERVENTILi=3.43BIS0.59TOABCDEF1F2NEUTRALRUECKWAERTSREVERSE1.GANG1stGEAR2.GANG2ndGEAR3.GANG3rdGEAR4.GANG4thGEAR5.GANG5thGEAR6.GANG6thGEARNEUTRALNBS*ABHAUPTDRUCKVENTILMITDRUCKABSENKUNGMAINPRESSUREVALVEWITHPRESSUREREDUCERF1PPA8D2D5D6R1R2D8D7R3A2A1D4DROSSELDRUCKVENTILTHROTTLEPRESSUREVALVEPRIMAER-PUMPEPRIMARYPUMPSAUGFILTERSUCTIONFILTERWANDLER-SICHERHEITS-VENTILCONVERTERSAFETYVALVEWANDLER-GEGENDRUCK-VENTILCONVERTERCOUNTER-PRESSUREVALVEWAERMETAUSCHEROILCOOLERSPEICHERACCUMULATORSCHMIERDRUCK-VENTILLUBRICATINGPRESSUREVALVEKUEHLER-UMSCHALT-VENTILCOOLERCHANGEOVERVALVERETARDERTEMP.-MESS-STELLETEMPERATURSWITCHSENSORRETARDER-REGELVENTILRETARDERCONTROLVALVERETARDER-EINSCHALTVENTILRETARDERENGAGEMENTVALVECB2B2B1D1D8R3D2RR3PD9WKCDEFF1=AEUSSEREKOLBENFLAECHEBREMSEFF2=INNEREKOLBENFLAECHEBREMSEFOUTERPISTONFACEBRAKEFINNERPISTONFACEBRAKEF*=REDUZIERTERDRUCKWAERMETAUSCHEROILCOOLERAUSFUEHRUNGMITZUSATZKUEHLUNGVERSIONWITHOILCOOLERF1-VENTILF2-VENTIL5GANG5GEAR6GANG6GEARCurrentcircuitdiagramECU146/ECU147withCANanddigitalrangeselector;Fromdrawingno.:6029729155ZF-Ecomat2plus:4149HP502/HP592/HP6024-44149751608c-2006-03CurrentcircuitdiagramECU146/ECU147withCANrangeselector;Fromdrawingno.:6029729232ZF-Ecomat2plus:4149HP502/HP592/HP6024-54149751608c-2006-03CurrentcircuitdiagramECU146/ECU147withoutCAN(NMot),withdigitalrangeselector;Fromdrawingno.:6029729215ZF-Ecomat2plus:4180HP502/HP592/HP6024-64149751608c-2006-03CurrentcircuitdiagramECU146/ECU147withCANanddigitalrangeselector;Fromdrawingno.:6029749008ZF-Ecomat4:4182HP504/HP594/HP6044149751608c-2006-034-7CurrentcircuitdiagramECU146/ECU147withCANrangeselector;Fromdrawingno.:6029749010ZF-Ecomat4:4182HP504/HP594/HP6044149751608c-2006-034-8EST146/EST147contactpatterns:6029729073ZF-Ecomat2plus:4149/4180/4182HP502/504/HP592/594/HP602/6044149751608c-2006-034-9ConnectiondiagramECU146/ECU147withCANanddigitalrangeselector;Fromdrawingno.:6029729156A/1ZF-Ecomat2plus:4149/4180HP502/HP592/HP6024149751608c-2006-034-10ConnectiondiagramECU146/ECU147withCANanddigitalrangeselector;Fromdrawingno.:6029729156A/2ZF-Ecomat2plus:4149HP502/HP592/H