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GageRepeatabilityandReproducibilityDataSheetANOVAMethodNumberofAppraisers=3Gage:Date:NumberofParts=10Part:PerformedBy:NumberofTrials=3Tolerance=Leaveblankforone-sidedspec.Appraisers12345678A11128313173115071254412116124941072411511AverageTrials2112101320211560125141218412578106481149212068.731123213096114841247412186124681069211494(SA)2Range7310676707011076191.3E+11Check*B11144213186115901254412280124941071411534AverageTrials2112661313811510125501220812532107081149612093.731120813142115461257812152125181069811506(SB)2Range2344880341283816381.3E+11Check*FLAGC11135013154115221252412178125101076611548AverageTrials211314132001159612504121581248210716115321207731119013106115061254012180124781065611474(SC)2Range1609490362232110741.3E+11Check*PartAverages11277.22213155.22211535.66712530.22212182.4441250610702.44411509.667(SParts)21.03E+101.402E+101.078E+101.272E+101.202E+101.267E+109.278E+091.073E+10AppraisersPartsAppraisers*PartsGage(Error)TotalEnterProcessDistributionWidthinSigma's(Typically5.15or6.00)=5.15SOURCEOFVARIATIONRepeatability(EV-EquipmentVar)Reproducibility(AV-AppraiserVar)Appraiser*PartInteraction(IV)Repeatability&Reproducibility(R&R)PartVariation(PV)TotalProcessVariation(TV)Formeasurementsystemswhosepurposeistoanalyzeaprocess,generalrulesofthumbare:AcceptabilityCriteriafor%R&R(%ofTotalVariationand%ofTolerance)Under10%-acceptablesystem-Under5%preferre10%to30%-maybeacceptabledependingonimportanceoftheapplication,costofthesystem,costofrepair,etOver30%-considerednotacceptable-everyeffortshouldbemadetoimprovethesysteNote:Percentageswillnotaddto100%.Thefinalacceptanceofameasurementsystemshouldnotcomedowntoasinglesetofindices.Theperformanceofthemeasurementsystemshouldalsobereviewedusinggraphicalanalyses.BasedontheAIAGMeasurementSystemsAnalysisReferenceManual--Call810-358-3570toorder.10.4171948589512053.6491.30%798.3904111.709797.3054106.12399.86%41.603214.2545.21%40.277207.4295.04%8951642269.7891622.27265SIGMAVARIATION60115791.3331929.8556Appraiser*PartInteractionisNotSignificantPERCENTOFTOTALVARIATION1810745.933596.99630.309329755.6224877.8111951505976.9005722886.3222SSMS*IfRangeCheckdisplaysFLAG,checkdataforerrorsorreruntrial(s)Version:17JUL96PartsFEnterdataandInformationinopencells.Leavecellblankifdataismissing.ANOVADFFunctiontestJ646APrinted:2021/1/3GageRepeatabilityandReproducibilityDataSheetANOVAMethodRemember,variationbetweenpartsisexpectedAppraisersshouldobtainsimilarvaluesforeachpartThesolidblacklinesconnectthetrialaveragesThedottedredlinesrepresenttheappraiseraveragesEachhorizontallinerepresentstherangeoftrialvaluesThisplotwillhelpidentifysystematicappraiserbias-eachsetofblacklinesshouldhaveroughlythesameshape-thedottedredlinesshouldfallinastraightlineSpreadsheetcreatedbyKenKortge,Motorola,AIEG02000400060008000100001200014000A1B1C1A2B2C2A3B3C3A4B4C4A5B5C5A6B6C6A7B7C7A8B8C8A9B9R&RPlot-byParts02000400060008000100001200014000A1A2A3A4A5A6A7A8A9A0B1B2B3B4B5B6B7B8B9B0C1C2C3C4C5C6R&RPlot-byAppraisersPrinted:2021/1/3GageRepeatabilityandReproducibilityDataSheetANOVAMethod91012395130441234813036123121306083241235013086123901305212362130324054123501308412340130201232813004228012352.77813046.4441.236E+101.379E+10Note:Percentageswillnotaddto100%.Thefinalacceptanceofameasurementsystemshouldnotcomedowntoasinglesetofindices.Theperformanceofthemeasurementsystemshouldalsobereviewedusinggraphicalanalyses.BasedontheAIAGMeasurementSystemsAnalysisReferenceManual--Call810-358-3570toorder.0.9961Appraiser*PartInteractionisNotSignificantPERCENTOFTOLERANCE*IfRangeCheckdisplaysFLAG,checkdataforerrorsorreruntrial(s)PartsProbFEnterdataandInformationinopencells.Leavecellblankifdataismissing.6-Oct-10ouyangjunGR&R值低于10%的误差可接受;10%到30%的误差根据应用的重要性、测量装置的成本、维修费用,可能是可接受的;大于30%的误差不可接受--应该改进测量系统。测量系统可接受的通用比例原则(测量系统误差/总误差)Printed:2021/1/3GageRepeatabilityandReproducibilityDataSheetANOVAMethodRemember,variationbetweenpartsisexpectedAppraisersshouldobtainsimilarvaluesforeachpartThesolidblacklinesconnectthetrialaveragesThedottedredlinesrepresenttheappraiseraveragesEachhorizontallinerepresentstherangeoftrialvaluesThisplotwillhelpidentifysystematicappraiserbias-eachsetofblacklinesshouldhaveroughlythesameshape-thedottedredlinesshouldfallinastraightlineSpreadsheetcreatedbyKenKortge,Motorola,AIEGB9C9A0B0C0C6C7C8C9C0低于10%的误差可接受;10%到30%的误差根据应用的重要性、测量装置的成本、维修费用,可能是可接受的;大于30%的误差不可接受--应该改进测量系统。测量系统可接受的通用比例原则(测量系统误差/总误差)Printed:2021/1/3GageRepeatabilityandReproducibilityDataSheetANOVAMethodTobeanacceptablemeasureofPartVariation,50%ofthetrialaveragesshouldfalloutsidethecontrollimitsThislineisidenticaltothesolidblacklineintheabovechartIftoofewoftheaveragesfalloutsidethecontrollimitsthepartsselectedherearetoosimilar.Rerunanalysiswithdifferent,moreheterogeneous,parts02000400060008000100001200014000123456789PartbyAppraisersPlotABC02000400060008000100001200014000A1A2A3A4A5A6A7A8A9A0B1B2B3B4B5B6B7B8B9B0C1C2C3C4C5C6Part-AppraiserAverageChartAverageswithControlLimitsPrinted:2021/1/3GageRepeatabilityandReproducibilityDataSheetANOVAMethodTobeanacceptablemeasure
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