ERPvsAPO

©Copyright2013WellesleyInformationServices,Inc.Allrightsreserved.SAPERPVersusSAPAPO:WhichProductionPlanningFunctionalityDoIUse,andHowCanIBeSuccessful?MatthewCampbellSCMO21WhatWe’llCover…•ReviewingSAPproductionplanningoptionsofferedinSAPERPandSAPAdvancedPlanning&Optimization(SAPAPO)•Learninghowadvancedcapabilitiesdifferfrommaterialrequirementsplanning(MRP)andcapacityrequirementsplanning(CRP)functionalityinSAPERP•Examiningthelatestproductionplanninganddetailedscheduling(PP/DS)featuresandfunctionsdeliveredwithSAPAPO,includingheuristics,optimization,andblockplanningmethods•IdentifyingtheprerequisitesformigratingfromproductionplanningfunctionalityinSAPERPtoPP/DS•Wrap-up2MMPurchasingPPProductionExecutionAPODPDemandPlanningSNPSupplyNetworkPlanningPPDSProductionPlanningDetailedSchedulingMDBasicPlanningfunctionalitymySAPCRMSAPAdvancedPlanning&Optimization(SAPAPO)SAPSupplyNetworkCollaboration(SAPSNC)SAPEventManagement(SAPEM)SCMSAPSCMMaterialsManagement(SAPMM)SalesandDistribution(SAPSD)Manufacturing(SAPPP)LogisticsExecutionSystem(SAPLES)
BasicSAPproductionplanningfunctionalityavailableinbothplatforms
APOprovidesrobustandadvancedfunctionalitytosupportforecasting,capacityplanning,andproductionscheduling
BothplatformsareintegratedwithERPexecutionfunctionalityAdvancedPlanningfunctionalitySAPSupplyChainExecutionERPSAPSupplyChainPlanningFunctionality3ECCLegacyR/3OLTPNonR\3OLTPApplicationLinkEnablingModelGenerator,Mapping,ConnectivityBWAPOSolversAPOliveCacheliveCacheDemandPlanningPP/DSTP/VSSupplyNetworkPlanningAvailableToPromiseSCCockpitSAPAPOArchitecture4ProductionPlanninginPPvs.APOSAPPPSupplyChainExecutionFlexiblePlanningProductionSchedulingLongTermPlanningMRPCRPATPCheckStandardSOPDemandPlanningSupplyNetworkPlanningSupplyNetworkPlanningorPPDSProductionPlanning/DetailedSchedulingGATPSAPAPOLO-LISBWCustomSOP5SAPECCPurchasing(MM)ProductionPlanning(PP)FlexiblePlanningSalesorderSales&Distribution(SD)DemandmanagementPlannedind.reqmtsLogisticsExecutionSystem(LES)Release,ConfirmationsPlannedorderProcessorderPurchaserequisitionPurchaseorderStocktransportrequisitionDeliveryTransferorderExecutionERPProductionPlanningSequence6Purchasing(MM)ProductionPlanning(PP)DemandPlanning(DP)ConversionFlexiblePlanningSAPERPAPOSupplyNetworkPlanning(SNP)Prod.Plng&Det.Schedlng(PP/DS)Plannedind.reqmtsSalesorderConsumptionSalesorderSales&Distribution(SD)DemandmanagementPlannedind.reqmtsTransp.Plng&Veh.Schedlng(TP/VS)Deploy-mentLogisticsExecutionSystem(LES)Release,ConfirmationsPlannedorderProcessorderPurchaserequisitionPurchaseorderStocktransportrequisitionStocktransportorderPlannedorderProcessorderPurchaserequisitionPurchaseorderStocktransportrequisitionPlanneddeliveryDeliveryDeliveryTransferorderPlannedshipment/ShipmentExecutionAPOPlanningSequencewithSAPERPIntegration7SupplyPlanningDemandPlanning(DP)DetailedProductionSchedulingPPDSMaterialsRequirementsPlanningSNP/PPDSSupplyNetworkPlanningManufacturingExecutionPPS&OPIntegrationSNPMASTERDATAAPOPlanningProcessFlowProductionPlanningFlow8Salesorder/Plannedind.reqmtsPlannedorderPurchaserequisitionDependentrequirementsPlannedorderDependentrequirementsFinishedproductSemi-FinishedproductPackagingComponentRawmaterialSAPERPMRPSupportsdynamicandfixedpeggingPP/DSOrderPegging9receiptSalesorderPlannedorderDependentreqmtPlannedorderDependentreqmtPurchasereq10303050508080505050505020104060100100302050305020301020104050(+20)(+10)(-10)requirementPP/DSschedulingcapabilitymakeuseofpeggingrelationshipstoscheduleoperationsandordersPeggingAcrosstheOrderNetwork—Overview10WhatWe’llCover…•ReviewingSAPproductionplanningoptionsofferedinSAPERPandSAPAdvancedPlanning&Optimization(SAPAPO)•Learninghowadvancedcapabilitiesdifferfrommaterialrequirementsplanning(MRP)andcapacityrequirementsplanning(CRP)functionalityinSAPERP•Examiningthelatestproductionplanninganddetailedscheduling(PP/DS)featuresandfunctionsdeliveredwithSAPAPO,includingheuristics,optimization,andblockplanningmethods•IdentifyingtheprerequisitesformigratingfromproductionplanningfunctionalityinSAPERPtoPP/DS•Wrap-up11SAPERPProductionPlanningandScheduling•ProductionPlanningusingSAPPPMaterialsRequirementsPlanning(MRP)Canplanallmaterials,buttypicallynon-keycomponents,MROProvidesinfinitetime-phasedplanningandconsumption-basedplanningusingtop-downapproachEvaluateplant-levelresultsusingreal-timeIndividual/CollectiveStockRequirementsList,staticMRPList12BasicProductionPlanningCapabilityNetRequirementsCalculationStockonHand-ForecastDependentDemandsSafetyStockSalesOrdersPlannedOrdersPurchaseRequisitionsNetrequirementRequirementelementsProductionorProcessOrdersReceiptelementsPurchaseOrders=+ProductionPlanningcapabilityprovidedbybothERPandAPOalsoconsiderlotsizesandsafetystocksettings13MRPwithSAPERP•Demandsarethesalesordersandtheplannedindependentrequirements•Ordersarecreatedtime-phasedfromtherequirementdate•MRPisinfiniteplanningwithoutconsideringcapacityconstraint•ConsiderationswithMRPinSAPERPMRPisbasedonaspecificplantorMRParea
Low-levelcodedeterminationlimitedtoplantPlanningscopeseque