日本松下公司供应商质量评估表

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Date日期SupplierName:/供应商名称:Auditor:/审核员SupplierLocation:/供应商地址:SQAManager:SQA经理※Rateeachitem1through5/每一项分数值为1-5Category/分类NO./项目号QualityAuditEvaluationLevel/质量审核评估等级WorldClass/世界级Meetsautomotiveindustrystandards/满足汽车行业标准Minorimprovementsneeded/需要较小的改善Immediateimprovementsneeded/需要立即改善Fundamentalimprovementsneeded/需要从根本上改善PanasonicSupplierQualityAssessment日本松下公司供应商质量评估Doesthesupplierhaveproducttraceability?[Narrowingdownthenumberoftargetagainstabnormallotisappropriatewhenlotproblemsoccur?Howabouttraceability,theycantracerepair?]供应商是否有产品可追溯性?[当批量问题出现时,可以对出现问题的批量缩小目标数据进行追查,可追溯性是怎样的,可以追溯并修正吗?Doesthesupplierhaveappropriateworkinstructions?Aretheypostedfortheoperator?Aretheyfollowed?Arethereappropriatestandards?供应商是否有正确的作业指示书?这些作业指示书传达给操作者并且得到遵守了吗?有合适的标准吗?体系室体系室体系室体系室体系室Hasthesupplierprovidedcomponentstotheautomotiveindustry?Ifnot,isthereanintentiontodoso?该供应商是否已经给汽车工业提供零部件?如果没有,是否有这一意向?Automotivecustomerbase100%=5;75%=4;50%=3;25%=2;25%=1自动车客户评分标准:100%=5;75%=4;50%=3;25%=2;DoesthesupplieruseSPC/Dataanalysistoolstocontrolorreducevariation?供应商是否采用SPC/数据分析工具来控制或减少变差?DoesthesupplieridentifyKPC,KCCorPQCinthecontrolplan?Arethesecharacteristicscontrolled?ArethesecharacteristicsdeterminedbytheFMEAs?供应商是否在控制计划中识别KPC,KCC或PQC?这些特性得到控制了吗?这些特性是通过FMEA确定的吗?Isthequalitydepartmentindependent?Whatisthequalityorganizationalstructure?品管课是否为一个独立的部门?质量组织机构怎样?Doesthesupplierhaveappropriatecontrolplansandaretheyfollowedincludingsubcontractors?供应商是否后合理的控制计划并且贯彻执行,包括分供应商在内?Doesthesupplierhavedifferentprocessesforautomotiveandothercustomerindustriessuchasconsumerproducts?[Samplingstandard,Equipmentdesignation,Operatordesignation,Examinationitems,Determinationvalue,etc.]该供应商是否为汽车行业或其他行业,例如消费品行业生产多种产品?[标准样件,设备操作指示书,作业指示书,检查项目,判定值等。]Whatisthesupplier'sproblemsolvingcapability?(Organization,ProblemSolvingMethod,LaboratoryEquipmentandCountermeasureTracking)[Defectanalysistechnique,reproductionexperimentverification,FTAanalysis,outflowpreventionanddefectoccur供应商在解决问题能力方面有什么问题?(组织机构,解决问题的方法,实验室设备和对策跟踪)[缺陷分析方法,再生产验证,FTA分析,防止流出和缺陷再发生]体系室品管Aretheinspectionmethodandcontentsappropriateagainstshipmentlot?[AQL/Samplinginspectionchart/Inspectionspecification/Inspectionrecord/Countermeasureconfirmationofreject,etc.]出荷批量的检验方法和内容是否正确?[AQL/取样检验表/检验规范/检验记录/不良对策确认等]体系室,组立营业?制技体系室,制技Arethereappropriateconstructionmethod,workingmethod,jig-tool?Cantheyprovidestablemanufactureofquality?[Appropriatenessofworkingmethodandjig-tool/Unstableoperation/Variationsofoperators/Managementwhenchangingoperation/Metho是否有正确的组织方法,工作方法和治具?这些能够保证产品质量稳定生产吗?[合理的操作方法和治具/不稳定作业/作业员的变差/作业变更管理/方法]体系室,组立Dotheyanalyzeandcomprehenddefectdataofprocessandmarketalsoutilizethemforimprovementactivityofquality?[Conveneregularmeetingofqualityimprovement/Checksheetoftroublesinthepast/Reflecttodesignstandard,workinstruction,w(供应商)是否分析并理解过程和市场缺陷数据,并且利用这些数据来进行质量改善活动。[定期召开质量改善会议/检查过去不良记录/制定标准,作业手顺等]品管Istherecleardifferentiationbetweengoodproductsanddefectproducts?(Indicationsandfixedpositionmarking),etc.)[Beforeinspectionandafterinspection][Acceptedlotandrejectedlot,etc.]良品和不良品是否有明显的区别?(表示和标记位置)等)[待检品和已检品][合格批量和不合格批量等]品管,体系室体系室Doesthesupplierhaveappropriatelayoutandflowofmaterial?(Leanmanufacturing,processskip/Needlessmove/Detentionofin-processproducts/Mixingofdifferentmodels,etc.]供应商是否有合适的材料流动和规划?(不合理(倾向)生产,过程跳跃/不必要的移动/过程产品滞留/不同产品混淆等]Doesthesupplierhaveanappropriateworkenvironment?(5SLighting/Dustcontrol/Noise/ESD/Powersurge,etc)供应商是否有合适的工作环境?(5S照明/灰尘控制/噪声/ESD/能源浪费等)品管,体系室Ifreliabilitytestingisperformed,doesthereliabilitytestingsuitcaruseandisthesystemimplemented?(Initialfluidmanagement,fixedperiod)Contentsoftest,Standardofsamplingtest,Frequency,Place,etc.Doesthesupplierhaveaprocess如果做可靠性试验,该可靠性试验是否适合汽车使用,且系统是否贯彻实施?(初始过程管理,试验周期)实验内容,试验样件,频率,试验场所等,该供应商有这方面的流程?Whatistheemployeetrainingpolicy?Whatistherewardsystem?员工培训方针是什么?奖励方法是什么?体系室体系室DoesthesuppliercomplytoISO-9000,QS-9000orTS16949standards?Register,IATFCertificatenumber,dateandnextsurveillanceaudit.该供应商是否通过ISO-9000,QS-9000或TS16949,注册,IATF成员证书,注册日期和下次审查日期。DoesthesupplierunderstandandcomplytotheenvironmentalstandardssuchasGMW3059,ELVorRoHS?Isthereapolicy,organizationalsupportandequipmenttocomply?该供应商是否理解并遵守环境标准例如GMW3059,ELV或RoHS?是否有环境方针,组织支援和设备来履行这一标准?体系室体系室体系室Doesthesupplierhaveaqualitypolicyanddoestheorganizationfollowit?该供应商是否有质量方针并且贯彻执行?Isthereadefinedpreventativemaintenancesystemandcalibrationsystem?[Aredailycheckcontentsandperiodicmanagementitemsclearandappropriate?Istherenoproblemofexpirationdatemanagement?]是否有一个详细地预防保守方法和校对方法?[日常保守点检内容和周期管理条目是否清晰正确?期限管理是否没有问题?Aretheconditionsettingofequipmentandjig-toolsappropriate?[Dotheyevaluatemaximumandminimumoflifetimeaccordingtothemanagementcondition?Matrixevaluation,etc.]设备和治具的条件设定是否正确?[是否按照管理条件做了最大寿命和最小寿命的评估?矩阵评价等]Managementchange,qualityconfirmationdataandapprovalroute(Internal⇒PAS)aremaintainedandcompliedwhenchangingprocess?[Factory,Workingmethod,Equipment,Productionplace,Processconditions,Jig-tools,Changeofrawmaterialsandsoon]管理变更,质量确认数据和批准程序(内部⇒PAS)得到执行并且当过程改变时得到遵守?[工厂,工作方法,设备,生产场所,过程状态,治具,原材料变更等等]体
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