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5MItem判定依據Owner判定結果確認人備注1.Cell之組織架構是否建立並進行看板管理?(裝配工站人員/線長/全技員/物流員)1.Whetherthecellorganizationchartisokandontrolledbyvisualmanagement?(operators/cellleader/multi-skilloperators/material1.生產線組織架構(BYCell且具體到每一個工站)1.organizationchart(chartwasshowbystationatcell)李言安O黃清杰2.裝配線作業人員是否經過教育訓練?是否理解差異點?是否有檢定合格識別卡及檢定記錄?2.Whethertheoperatorshavebeentrainedornot?whethertheyunderstandthedifferences?Iftheypassedtheexamination,whetherthecheckresultshavebeenrecordandcanbetracedbyidentificationcard?1.教育訓練檢查表及考核記錄2.檢定記錄,檢定合格標示卡1.thetrainingchecklistandresult2.checktoapprovalrecords楊亞林O黃清杰3.有專人指導作業員,並確認實際作業與SOP一致.3.Whetherthereisdedicatedpersontoinstructtheoperators?AndchecktheOPworkasSOP?1.作業指導人員安排表1.organizationofinstructchart楊亞林O黃清杰4.有專人查核MS21DVT問題點(包括DOA)的對策是否實施4.WhetherthereispersontocheckthemeasurementofMS21DVTTroublesheet(includeDOA)1.MS21DVT問題點1.MS21DVTTroublesheet馬悠原O黃清杰1.生產用之物料是否正確並已備齊,且數量能滿足生產需求?1.Whethertherequiredmaterialisok?whetherthequantityisenoughtomeettheneedofproduction?1.備料清單/BOM1.preparedmateriallist/BOM成新偉Ongoing黃清杰2.倉庫及產線物料擺放是否有明確的標識?2.Whethermaterialsplacementinwarehouseandproductionlinehaveexplicitlabels?1.物料標示1.thelableofmeterial李言安O黃清杰3.有點數法管控之物料擺放方式及數量是否受管控?3.Wheretheplacementandquantityofmaterialswhichhavecount-managementhavebeencontrolled?1.員數管理檢點表1.thechecklistofcount-managemen李言安O黃清杰4.所有生產用輔料(Barcode/流程卡等)是否齊備?4.Whereallauxiliarymaterialssuchasbarcodeandprocess-tracingcardsareok?SOP中明確規定provideinSOP楊亞林O黃清杰5.物流員要有不同Sku部品清單並能依SOP規定有序的供給部品.5.MaterialsuppliersmusthavethedetaillistofdifferentSKUconfiguration,andcouldaffordmaterialsaccordingtotheinstructioninSOP1.部品用料表2.SOP中明確規定1.materialslist2.markedinSOP楊亞林O黃清杰6.有可行的作業標準和明確的標示對安規零件和重要部件進行管理.6.Hasanyfeasiblemanagementcretiriaandlabelonsecurityparts?SOP中明確規定provideinSOP楊亞林O黃清杰7.新規部品和設變部品有特殊管控7.WhetherthereisspecialmethodtocontrolthedifferentpartsbetweenMS21PVT物料變更Meterialchangelist楊亞林O黃清杰1.生產及檢測設備/治工具數量需備齊.且可使用1.Quantityofproductiontoolsandtestequipmentsmustbeok.andcouldbeuse生產及檢測設備/治工具清單productiontoolsandtestequipmentslist龍建飛/周健Ongoing黃清杰LackdigitalTestEquipment2.生產及檢測設備/治工具是否經過調試及校驗合格並編號管理?2.Whethertheproductiontoolsandtestequipmentshavebeencheckedtoapproval?Whethertheyhavebeennumberedinordertofacilitatemanagement?調試/校驗合格標簽及報告adjust/checkapprovallabelandreport龍建飛/周健O黃清杰3.生產及檢測設備/治工具是否有措施可防止碰傷/刮傷產品?3.Whethertherearemeasurementstopreventscratchcausedbyproductiontoolsortestequipments?有作防護處理thereisprotection龍建飛/周健O黃清杰4.所有設備是否有靜電防護.(工作桌/治具/電動起子/烙鐵等)4.Whetherallequipmentshaveanti-electricityfacilities?測量記錄表measurementsheet黃正群O黃清杰5.所有測試設備之程式是否齊備,有識別管理且版本與SOP一致?(防止錯用程式)5.Whetherthetestprogrammesareok?theversionisaccordwiththatmarkedinSOP?與SOP核對一致CheckwithSOP周健O黃清杰6.SFC設備及Barcode是否齊備且可掃讀?6.WhetherSFCequipmentsareokandcouldscaneasily?齊備且可正常工作it'sOK朱林銘O黃清杰7.SFC系統是否準備充分可行且有相應的防呆功能?7.WhetherSFCsystemisokandhasfool-prooffunction?可正常工作且防呆it''sOK朱林銘O黃清杰1.是否有制作FMEASheet,並專人跟進確認FMEA有效?1.WhetherFMEASheetisok,andfollowedbydelicatedpersontochecktheeffectofFMEA?FMEA檢點表FMEAchecklist楊亞林O黃清杰2.所有操作方式是否與SOP一致.2.ALLoperationproceduresareaccordwithSOP?技能鑑定skillexamination楊亞林O黃清杰3.作業者是否對所用治工具的正確使用3.Whethertheoperatorscanmanipulategaugescorrectly?技能鑑定skillexamination楊亞林O黃清杰4.產線各工站必須有相應品質記錄表單?4.Allstationshavecorrespondingqualityrecordsheets?自主檢查表auto-checklist李言安O黃清杰5.產線之相關物流動線及相關區域是否與Layout一致,並標示.5.whethermaterialbypassandareaisaccordwiththatmarkedinlayoutmap?須與Layout一致accordwithlayout,龍建飛O黃清杰6.所有作業/維修工站是否有相應可行之SOP且SOP為最新有效版本.6.WhetherSOPofallstations(includingrepairingarea)isokandfeasible?whethertheversionofSOPhasupdatednewly?齊備且可正常工作it'sOK楊亞林/周亞斌O黃清杰7.所有生產及檢測設備是否準備相應點檢表.7.Whetherdailychecksheetsforproductiontoolsandtestequipmentsareok?點檢表checksheet李言安/周健O黃清杰8.員數管理要求之工站是否有相應作業要求.8.Whetherthereisspecialrequirmentsinstationswhichhascountmanagement?員數管理點檢表{tenpointmanagementcheksheet}李言安O黃清杰9.是否有對整機維修更換部品作防呆管理.9.Whetherthereisfool-proofmanagementonchangingpartswhenrepairing?有SFC管控系統SFCcontrolsystem朱林銘O黃清杰10.不良機器的從新投入系統是否有管控10.Whetherthereiscontrolonthere-inputtingofrepairedunits?有SFC管控系統SFCcontrolsystem朱林銘O黃清杰11.產線的電動起子扭力是否有校正點檢表單管控11.Whetherthereischecksheettocontrolthetweastforceofelectronicscrewdriver?扭力測試點檢表checksheetoftweastforceofelectronicscrewdrive李言安O黃清杰12.各測試程序的driver是否有更新成最新版本12.Whethertheversionoftestprogrammedriverhasbeenupdatednewly?實際測試OKIt'sOK周健O黃清杰13.對MS21PVT的變更作業是否有方法管控13.WhetherthereismethodtochargethechangepointinMS21PVT.變更點管理changepointchart楊亞林O黃清杰14.所有現場人員是否穿戴防靜電衣/鞋/帽,接觸產品時是否戴靜電環?14.Whetherrelatedpersonwearanti-electricityclothes/shoes/cap.whentouchingporducts,whethertheyweartheanti-electricityrings?靜電防護記錄ranti-electricityprotectrecord李言安O黃清杰15.產線是否有秤重計測量整機重量以防止少件或多件？15.Whethertheproductionlinehaveweighetmeasurementtopreventmissingpartsorexcessingparts?整機重量記錄表unit'sweightrecord.李言安/龍建飛O黃清杰1.PVT生產計劃及品質狀況是否設定1.WhetherproductionplanandqualitystatusofPVThadbeensetup?正式發行released吳斌山/黃正群O黃清杰2.PVT產品出貨計划(對象,到哪里,有多少)是否明確?2.WhetherPVTproductshippingplan(destination,customer,quantity)isexplicit?出貨計劃shippingplan吳斌山O黃清杰3.所有作業工站是否有相應可行之SOP且SOP為最新有效版本.3.WhetherSOPofallstatio