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Name姓名:Title职务:Auditors/Assessors审核员/评估员:DateofRe-assessment(ifnecessary)再次评估日期（如果需要）:PersonnelContacted人员联系方式:CurrentQualityCertification(s)现有质量体系认证:DateofPreviousAssessment历年评估日期:CommercialMolder(Y/N)商业成型厂（是/否）:DateofAssessment（评估日期）:NumberofMoldingEmployeesatthisFacility工厂成型员工总数:CaptiveMolder(Y/N)内部成型厂（是/否）:PhoneNumber电话号码:FaxNumber传真:SpecialProcess:MoldingSystemAssessment特殊过程：成型系统评估FacilityName（工厂名称）:Address地址:Name姓名:Company所属公司:NumberofFailFindingsintheJobAudit(s)工作审核中“不合格”项目数:NumberofProcessTableItemsnotmeetingMinimumRequirements过程表中不满足最低要求的项目数:NumberofNotSatisfactoryFindings“不理想”项目数:NumberofNeedsImmediateActionFindings“需要立即改进”项目数:Phone电话:Auditors/Assessors审核员/评估员:DateofRe-assessment(ifnecessary)再次评估日期（如果需要）:PersonnelContacted人员联系方式:Email:CurrentQualityCertification(s)现有质量体系认证:ProcessTableFExtrusionProcessTableGEquipment设备ProcessTableHPartInspection&Testing成品检验和测试VacuumFormingProcessTableDCompressionMoldingProcessTableETransferMoldingBlowMoldingProcessTableCInjectionMolding注塑ProcessTableBType(s)ofMoldingProcessesatthisFacility工厂成型流程类型:ProcessTableA流程表ASpecialProcess:MoldingSystemAssessment特殊过程：成型系统评估FacilityName（工厂名称）:Address地址:Phone电话:NumberofFailFindingsintheJobAudit(s)工作审核中“不合格”项目数:NumberofProcessTableItemsnotmeetingMinimumRequirements过程表中不满足最低要求的项目数:Email:NumberofNotSatisfactoryFindings“不理想”项目数:NumberofNeedsImmediateActionFindings“需要立即改进”项目数:QuestionNumber问题编号Question问题1.1Isthereadedicatedandqualifiedmoldingprofessionalon-site?现场是否有专门的，具有相关资格的注塑人员1.2Doesthemolderperformadvancedqualityplanning?是否进行注塑的先期质量策划（AQP）?1.3Arethemolder'sFMEA'suptodateandreflectingcurrentprocessing?注塑厂所提供的FMEA是否已更新并反映当前的状况？SpecialProcess:MoldingSystemAssessment(GeneralFacilityOverview)特殊过程：成型系统评估（一般设施情况）Section1-ManagementResponsibilityandQualityPlanning管理责任和质量策划1.4AremoldingprocessControlPlansuptodateandreflectingcurrentprocessing?所有整理完善的控制计划是否进行了更新并反映当前的最新状况？1.5Areallmoldingrelatedandreferencedspecificationscurrentandavailable?Forexample:SAE,AIAG,ASTM,GeneralMotors,Ford,andChrysler.所有与注塑相关的技术规范是否是最新的、适用的？如：SAE,AIAG,ASTM,GM,Ford,and克莱斯勒.1.6Areallmoldingrelatedinternalandexternalbestpracticesdocumentedandmaintained?是否有注塑相关的内部和外部最佳实践记录和维护1.7Isthereawrittenprocessspecificationforallactiveprocesses?对所有操作过程都有具备书面的过程规范？1.8Hasavalidproductcapabilitystudybeenperformedinitiallyandafterprocesschange?生产初始阶段和过程更改后是否进行有效的能力验证？1.9Doesthemoldercollectandanalyzedataovertime,andreacttothisdata?Arerecordsavailable?注塑商是否随时收集分析数据并对此作出反应？记录是否是可得？1.10Areinternalassessmentsbeingcompletedonanannualbasis,ataminimum,incorporatingAIAGMoldingSystemAssessment?是否按AIAGMSA每年至少进行1次内部审核1.11Isthereasysteminplacetoauthorizereprocessingandisitdocumented?是否有一个文件化的返工批准系统？1.12DoestheQualityDepartmentreview,address,anddocumentcustomerandinternalconcerns?针对顾客和内部关注的问题，质量部分是否评审，处理并形成文件？1.13Isthereacontinualimprovementplanapplicabletoeachprocessdefinedinthescopeoftheassessment?是否针对审核范围内的每个过程，建立了适用的持续改进计划？1.14DoestheQualityManagerordesigneeauthorizethedispositionofmaterialfromquarantinestatus?质量管理者或指定人是否批准对隔离材料进行处置？1.15Arethereproceduresorworkinstructionsavailabletomoldingpersonnelthatdefinethemoldingprocess?对是否为注塑操作人员准备程序或作业指导书以描述注塑工艺？1.16Ismanagementprovidingemployeetrainingformolding?管理层是否为员工提供了关于注塑方面的技能培训？1.17Istherearesponsibilitymatrixtoensurethatallkeymanagementandsupervisoryfunctionsareperformedbyqualifiedpersonnel?是否有责任矩阵以保证所有关键的管理和监控活动由有资格的人员完成？1.18Isthereapreventivemaintenanceprogram?Ismaintenancedatabeingutilizedtoformapredictivemaintenanceprogram?是否有预防性维护计划？预防性维护数据是否用于预计性维护项目的输入？1.19Hasthemolderdevelopedacriticalsparepartslist,andarethepartsavailabletominimizeproductiondisruptions?注塑商是否制订关键零部件备件清单，最小程度减少生产中断？2.1Doesthefacilityensurethatthedataenteredinthereceivingsystemmatchestheinformationonthecustomer'sshippingdocuments?工厂是否能确保输入到接收系统的数据能够与客户发运文件信息所匹配。2.2Isproductclearlyidentifiedandstagedthroughoutthemoldingprocess?在整个注塑过程中产品是否能被清楚标识和实施Section2-FloorandMaterialHandlingResponsibility工厂和物料处理责任2.3IsmolderusingadequateFIFOsystemformaterialandproduct?注塑厂的物料和产品遵守“FIFo“的要求？2.4Islottraceabilityandintegritymaintainedthroughoutallprocesses?批次的追溯和完整性在整个过程中是否得以保持？2.5Areproceduresadequatetopreventmovementofnon-conformingproductintotheproductionsystem?是否有适当的程序防止不合格产品流入到生产系统2.6Isthereasystemtoidentifytrappointsintheentireprocesstoreduceriskofmixedparts(inappropriate,unfinishedorimproperlymoldedparts)?在整个注塑过程中是否有一个系统用于识别死角区，以减小零件混放（不适当的，半成品，或未正确加工的注塑件）的风险？2.7Arecontainersfreeofinappropriatematerial?容内是否摆脱了不当材料的影响？2.8Areoperatorstrainedinmaterialhandling,containmentactionandproductsegregationintheeventofanequipmentemergencyincludingpowerfailure?操作者时都得到有关设备出现应急情况，如何进行材料处理，遏制措施及产品隔离的培训2.9Isthehandling,storageandpackagingadequatetopreserveproductquality?搬运，贮存和包装是否能充分保证产品质量2.10Areplantcleanliness,housekeeping,environmentalandworkingconditionsconducivetocontrolandimprovedquality?厂区清洁、日常维护和工作环境是否有益于控制和改善质量？2.11AreprocesscontrolparametersmonitoredperfrequenciesspecifiedinProcessTables?过程控制参数是否按照过程表中规定的频次进行监控？2.12Areoutofcontrol/specificationparametersreviewedandreactedto?对超出控