全自动啤酒瓶清洗装置的设计及仿真

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I摘要随着社会的发展,人们的物质文化需求也在不断地增加,酒类饮料作为人们最喜爱的饮料之一,其需求量也与日俱增,有需求就会有供应,因此刺激了酒类饮料的生产。啤酒生产商想方设法提高产量,降低生产成本。在这种刺激下啤酒生产设备不断更新换代,洗瓶机也随之发展。本文根据啤酒瓶清洗工作流程,设计了一种高效洗瓶机。本洗瓶机完成五个功能动作:其一、间歇性进料;其二、推动瓶子前进;其三,使瓶子旋转;其四,清洗瓶子外表面;其五清洗瓶子内表面。经过分析比较,对各功能要求提出了可行性机构:间歇性进料采用槽轮机构;推动瓶子前进采用凸轮连杆机构;使瓶子旋转采用链轮传动双辊机构;清洗外表面采用齿轮传动毛刷的机构;清洗内表面在推杆上通入气压,并配合软质毛刷的结构。然后将各机构综合起来,并用齿轮及链轮将其传动。使用本文所设计的啤酒瓶清洗机,结构简单可行,生产成本低,生产效率高。关键词:清洗机,啤酒瓶,槽轮机构,凸轮连杆机构IIAbstractWiththedevelopmentofsociety,people'smaterialandculturaldemandisalsoincreasing,alcoholicbeveragesasoneofthemostfavoritedrink,thedemandisalsogrowwitheachpassingday,demandwillbesupplied,thusstimulatingalcoholicbeverageproduction.Beerproducerstryvariousdevicestoincreaseproduction,reduceproductioncost.Inthisexcitingequipmentfortheproductionofbeerandconstantlyupgrading,bottlewashingmachinealsodevelopment.Accordingtothebeerbottlecleaningprocess,anefficientwashingmachinedesign.Thebottlewashingmachinetocompletethefivefunctions:one,intermittentfeeding;second,pushthebottleforward;thirdly,thebottlerotation;fourth,cleaningtheoutersurfaceofthebottle;thebottlesurfacecleaning.Afteranalysisandcomparison,thefeasibilityofproposedmechanismofthefunctionalrequirements:intermittentfeedingtheGenevamechanism;pushthebottleforwardthecamlinkagemechanism;thebottlerotationwithsprocketdrivedoublerollermechanism;cleaningoutersurfaceadoptsgeartransmissionmechanismofcleaningbrush;theinnersurfaceofthepushrodintotheair,andwiththestructureofsoftbrush.Thenthesynthesisofmechanism,andthedrivegearandsprocket.Thebeerbottlewashingmachineisdesignedinthispaper,thestructureissimpleandfeasible,lowproductioncost,highproductionefficiency.Keywords:washingmachine,beerbottle,Genevamechanism,camlinkagemechanismIII目录摘要................................................................................................................................................IAbstract..........................................................................................................................................II目录................................................................................................................................................III第1章绪论...................................................................................................................................11.1啤酒瓶洗瓶机国内外现状及发展趋势...........................................................................11.2Pro/E软件简介................................................................................................................41.3课题的意义.......................................................................................................................6第2章传动方案的拟定.................................................................................................................82.1设计任务及技术参数.......................................................................................................82.1.1设计任务...............................................................................................................82.1.2啤酒瓶的参数.......................................................................................................82.1.3啤酒瓶洗瓶机设计要求.......................................................................................92.2送料机构设计.................................................................................................................112.2.1间歇机构设计.......................................................................................................112.2.2进瓶装置简图.......................................................................................................132.3推瓶机构设计.................................................................................................................132.3.1凸轮-铰链四杆机构的方案.............................................................................142.3.2五杆组合机构方案..............................................................................................142.3.3凸轮连杆机构组合机构......................................................................................153.2.4最终选定推瓶方案.............................................................................................153.2.5进瓶设计说明.....................................................................................................163.2.6运动协调设计.....................................................................................................162.4导辊机构设计.................................................................................................................172.4.1推瓶起点设计.....................................................................................................172.4.2推瓶终点设计.....................................................................................................172.5毛刷机构设计.................................................................................................................192.5.1外洗瓶毛刷装置简图.........................................................................................192.5.2内洗瓶毛刷装置简图...............................................................................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