GPS16110_R3_钢制塔筒段防腐保护系统

Confidentiality:ERINFORMATION保密等级：2/供应商信息GAMESAPROCESSSPECIFICATION歌美飒工艺规范Code:GPS16110-enRev:03编号：GPS16110-en修订版：03Date:05/06/15Pg.1of25日期：06/05/15第1页共25页DocumentationType/文件类型：PDTD-Product/PCTD-产品Title/标题：CORROSIONPROTECTIVESYSTEMINSTEELTOWERSECTIONS钢制塔筒段防腐保护系统Approvalprocess:Electronic:PDMFlow审批流程：电子审批：PDM流Prepared:JFGUTIERREZ编制人：JFGUTIERREZDeliverable/交付物：D02Verified:JMORENO修订人：JMORENOApproved:FJABAD/FJPEREZ批准人：FJABAD/FJPEREZThepresentdocument,itscontent,itsannexesand/oramendments(the“Document”)hasbeendrawnupbyGAMESACORPORACIONTECNOLOGICA,S.A.(“Gamesa”)forinformationpurposesonly,andcontainsprivateandconfidentialinformationregardingGamesaanditssubsidiaries(the“Company”),directedexclusivelytoitsaddressee.Thereforeitmustnotbedisclosed,publishedordistributed,partiallyortotally,withoutthepriorwrittenconsentofGamesa,andinanycaseexpresslyindicatingthefactthatGamesaistheownerofalltheintellectualproperty.AllthecontentoftheDocument,whetheritistexts,images,brands,trademarks,combinationofcoloursoranyotherelement,itsstructureanddesign,theselectionandwayofpresentingtheinformation,areprotectedbyintellectualandindustrialpropertyrightsownedbyGamesa,thattheaddresseeoftheDocumentmustrespect.Inparticular(notwithstandingthegeneralconfidentialityobligation),theaddresseeshallnotreproduce(exceptforprivateuse),copy,transform,distributeorpublishtoanyotherthirdparty,anyoftheinformation,totallyorpartially.本文件及其内容、附件和/或修订（“本文件”）由歌美飒技术公司（“歌美飒”）编制，仅供参考。本文件包含歌美飒和/或其分公司（“公司”）的保密信息，仅提供给指定接收方。因此，事先未经歌美飒书面同意，不得对本文件进行全部或部分披露、公布或分发，且无论在任何情况下，均必须包括对歌美飒知识产权的特定引用。本文件的全部内容，包括任何文本、图片、品牌名称、商标、配色或任何其他要素，其结构和设计，本文件的材料选择及表现方式，均受到歌美飒工业产权和知识产权的保护；本文件的收件人和接收方必须遵守这些产权。在不限制本文件一般保密义务的条件下，严禁对本文件进行任何复制，私人用途除外。另外，严禁对本文件全部或部分内容，其设计或材料选择以及表述方式进行任何变更，或向任何第三方进行分发、公开传播和散布，或通过任何其他方式进行宣传。ThisdocumentismadeinEnglishandChinese.IncaseofanydiscrepancybetweentheEnglishandChineseversions,theEnglishversionshallprevail.本文件语言为中文和英文。如果中文文本和英文文本之间不一致，则以英文文本为准。INDEX目录1INTRODUCTION前言1.1AIM目的1.2SCOPE范围2DEFINITIONSANDACRONYMS定义及缩写3REFERENCES参考文件3.1NORMATIVEREFERENCES参考标准3.2REFERENCES参考文件4REQUIREMENTS要求4.1HEALTHANDSAFETYINFORMATION健康安全信息4.2MATERIAL材料4.2.1Removalofsurfacedefectsbeforecoatingapplication涂漆前清除表面缺陷4.3COATINGMATERIALS涂料4.4SURFACESNOTREQUIRINGSURFACEPREPARATIONFORPAINTING不需要进行涂漆预处理的表面4.5HANDLINGANDSHIPPINGOFCOATEDITEMS涂漆件的搬运和装运4.6FACILITYREQUIREMENTSFORPAINTINGWORKS涂漆作业的环境要求4.7PROCESSREQUIREMENTS工艺要求4.8SURFACECONTAMINATION表面污染4.8.1WASHING清洗5SURFACEPREPARATION表面处理5.1Pre-blastingpreparation喷砂前处理5.2BLASTCLEANING喷砂清理5.2.1Blastcleaningprocedure喷砂清理程序5.2.2Air-linerequirements空气管路要求5.2.3Abrasiverequirements喷砂材料要求5.2.4Surfaceassessmentpostabrasiveblastcleaning喷砂清理后的表面评定5.2.5Dustcontamination灰尘污染5.2.6Solublesaltscontamination可溶性盐污染ThisdocumentismadeinEnglishandChinese.IncaseofanydiscrepancybetweentheEnglishandChineseversions,theEnglishversionshallprevail.本文件语言为中文和英文。如果中文文本和英文文本之间不一致，则以英文文本为准。5.3SURFACEPREPARATIONOFTOWERCOMPONENTS塔筒部件表面处理5.3.1SHELLS壳体5.3.2FLANGES法兰5.3.3GROUNDINGBRACKETS接地支架5.3.4SPECIFICASPECTSFORSTEELTOWERSECTIONS钢制塔筒段特定部位5.3.5DOORS门5.3.6OILANDSANDCHAMBERSZONE储油室和喷砂室5.3.7THREADEDELEMENTS螺纹部件5.3.8SPECIFICASPECTSFORSTEELFOUNDATIONSECTIONSUPPORTS钢制基础段支架特定部位6PAINTING涂漆6.1Generalrequirements一般要求6.1.1Surfacerequirements表面要求6.1.2Environmentalconditions环境条件6.1.3Applicationprocess涂漆工艺6.1.4Thicknesscontrol厚度控制6.2REPAIROFDAMAGEDCOATINGS破损涂层的修补6.3PAINTPROCESSOFTOWERCOMPONENTS塔筒部件涂漆工艺6.3.1L-FLANGESANDTOWERTOPFLANGEL型法兰与塔筒顶部法兰6.3.2T-FLANGEST型法兰6.3.2.1CONNECTIONPIECES连接件6.3.3DOOR门6.3.4DOORFRAME门框6.3.5BRACKETS支架6.3.6SAFETYANCHORAGEBRACKETS安全锚架6.3.7FOUNDATIONSECTION基础段6.3.8SECTIONPREPARATIONPRIORTOPAINTING喷漆前塔筒段处理6.3.9MINIMUMCONDITIONS最低条件6.3.10PAINTAPPLICATIONPROCESS涂漆工艺7PROCESSCONTROL工艺控制8INSPECTIONRESPONSIBILITIES检查责任ThisdocumentismadeinEnglishandChinese.IncaseofanydiscrepancybetweentheEnglishandChineseversions,theEnglishversionshallprevail.本文件语言为中文和英文。如果中文文本和英文文本之间不一致，则以英文文本为准。RECORDOFCHANGES变更记录Rev.DateAuthorDescriptionThisdocumentreplacesEP2090010010/05/10EREALIndexandreferencesupdatedThermalsprayedcoatingofG10Xtowertopflangeadded.Tolerancesinzincrichprimerinflangesadded.ExteriorareapaintapplicationforTflanges(6.4.2)updated.CorrosionprotectionschemesforG10Xconnectionpiece0105/07/11EREALadded(6.4.3)IndexupdatedRecommendationsforthermalspraycoatingapplicationadded(8.2)Forgroundingconnectionswheregroundingbraidsareused,maskingofcontactareasbetweenflangeandbraidsadded(6.2;2)0215/11/2011EREALc)PaintschemesforinteriorareaandholesinflangesupdatedtocorrosionclassC4/H(6.4.1and6.4.2)Newdocumentorganization.Newchaptersincluded.Inclusionofthesupplierhandbooks,thegalvanizedprocessascorrosionresistingcoating.Theextremeover-thicknessdeviationsNDFTx1.75for0309/03/2015JFGUTIERREZstructuralweldingcoatings.ReferencetoGPS12100asminimumrequirementdocumentforrepairsinfield.Referencetoathresholdvalueforluminosityforpaintboothof500lux.Referencestothermalsprayedmetalliccoatinghavebeenremoved.Thesentence“the版本日期修订人描述002010年5月10日EREL本文件取代EP209001。对目录和参考文件进行更新。增加了G10X塔筒顶部法兰的热喷涂层。增加了法兰富锌底漆的公差。对T型法兰外表面涂漆