搜索
项目与组织培训教材當我们接到上級安排的工程項目或解決重大的生产問題时,應采用P&O的工作方法去處理及解決,以下為P&O的重點程序.Whenreceiveataskfrommanagementaboutengineeringprojectorsolvinganimportantproductionissue,weshallcompleteorsolveitbyP&Omethod.BelowarethemainprogramofP&O.一.簡介Introduction(a)了解需要處理及解決的工程項目或生产問題﹒Understandtheengineeringprojectorproductionissue.二.重點程序MainPoints(b)成立項目籌備組,確定統籌人和各區域或功能組別負責人.Foundanorganizationfortheproject/issue,determinethecoordinatorandtheresponsiblepersonforeachareaorfunctionteam.(d)各組長根据确定的方案和目標制定本組的工作計划.Eachmonitorsoughttoaccordingtotheconfirmedprojectandtargettomaketheirworkplan(c)討論并確定完成工程項目或解決生产問題的方案和目標﹒Discussandconfirmthefinishedengineeringitemorthecorrespondingprojectandtargetsolvedthemanufacture’sissue.二.重點程序MainPoints(e)統籌人根据各組的計划綜合為完成項目的詳細計劃.Thecoordinatoroughttoaccordingtotheirplantocompositethedetailedone.(f)各組長應召集各部門相關人員召開會議以對計划進行良好的溝通、分工與協作﹒Todogoodcommunication;dividetheworkandcooperationeachmonitorsoughttocallupallrelatedmemberandhaveameeting.二.重點程序MainPoints(h)計划中需要進行工程試驗或設備評估的項目應按時完成﹒Itisnecessaryfortheplantofinishtherelateditemontimefortheengineeringexperimentandequipment’sassessment.(g)統籌人對制定的計划進行跟進,了解計划進度并督促各組按時完成計划﹒Thecoordinatoroughttofollowtheconfirmedplan,understandtheplan’sprogressionandurgethedividedteamtofinishtheplanontime.二.重點程序MainPoints(i)各組長應跟進本組計划的執行情況,定期召開會議并及時將信息返饋給統籌人.Thedividedmonitorsoughttofollowtheplanimplementedcause,Andchairthemeetingontimeandfeedbackthecorrespondinginformationtothecoordinator.二.重點程序MainPoints(k)完成計划后召開總結會議并對相關事項作后續跟進﹒Haveaclosemeetingoncetheproject/issueiscompleted.Andkeeponfollowingupforrelateditems.(j)統籌人根據各組的計划及時更新項目計划內容或根據實際情況對項目計劃作出适當調整并及時知會相關人員.Thecoordinatoroughttoaccordingtothedividedteam’splantoupdatetheitem’scontent,Oraccordingtotheactualcausetoadjusttheitem’splanandinformtherelatedmemberintime.二.重點程序MainPoints使用如下工具表完成以上工程計划或生產問題（案例﹕無鉛錫執行計划）Usebelowtoolstocompleteaboveengineeringprojectorproductionissue(Casestudy:LeadFreeImplementationMasterPlan)三.P&O步驟Procedure3.1開P&O檔案OpenaP&OFile三.P&O步驟Procedure3.1.1申請P&O編號ApplyaP&Onumber3.1.2項目名稱Projectname3.1.3項目目標Projectgoal3.1.4負責成員ResponsiblemembersSubject:LeadFreeimplementationMasterPlanGoal:Changeoverallproducttolead-freesolderbyendofyear2004Members:Peter,John,Alan,James,ThomusSignatureDatePreparedbyReviewedbyApprovedbyRefNo.:P&O-001MasterPlan&OrganizationPeterCoordinatorToroidWinding&ToroidBaseAssemblingMembers:TomWinsonJohnToroidBaseSoldeDipping、Cleaning&SneilicoPottingMembers:GaryRickyAlanMechanicalTeamMembers:DannyPaulThomus0862ComboAssemblingMembers:OliverWillsonJames三.P&O步驟Procedure3.2成立項目籌備組Foundtheorganization3.3.1制定計划-使用Project2000Maketheproject-UseProject2000(a)項目標題Projecttitle(b)項目描述Projectdescription(c)項目狀態Projectstatus(d)負責人Responsibleby(e)開始日期Start(f)結束日期Finish三.P&O步驟Procedure3.3.2制定、跟進及更新計划內容Make、followupandupdatetheitemsofproject三.P&O步驟ProcedureIDProjecttitleProjectdescriptionProjectstatusResponsiblebyStartFinish1無鉛浸錫(Sn96CI)所有中心抽頭浸無鉛錫(Sn96CI)在更改ECN及定購錫條PeterWed04/9/1Mon04/10/252無鉛產品T.B.浸無鉛錫(Sn96CI)在改良錫爐及定購錫條JohnSun04/9/5Sun04/11/23無鉛產品金屬罩浸無鉛錫(Sn96CI)在改良錫爐及定購錫條ThomusThu04/9/20Wed04/11/34無鉛產品BottomPCB浸無鉛錫(Sn96CI)在改良錫爐及定購錫條AlanThu04/9/20Thu04/11/35PCB焊接用無鉛錫線對所有無鉛產品使用無鉛錫線(Sn96CI)進行焊接正對員工進行培訓PeterThu04/9/20Thu04/11/36PCBA使用無鉛錫漿對所有使用0081－6337－02錫漿的產品轉無鉛錫漿正在試驗中JohnThu04/10/2Tue04/11/93.3.3各計划執行狀態-使用Project2000GanttchartStatusofeveryplan-UseProject2000GanttChart三.P&O步驟Procedure3.4召開會議進行良好的溝通、分工與協作Haveameetingforgoodcommunication,assigningandconcert.三.P&O步驟ProcedureActivityMeetingMinutesTitle:生產錫條控制程序Chairman:PeterDate:Sep.20,04Time:08:00Participant:Peter,John,Thomus,Alan,James,Paul1)Discussionitems:-2)Actiontobefollowed:-ResponsiblebyTargetcompletedatePeterJohnThomusOct.01,~AlanDec.01,04Paul3)Participantsignature:-加強生產錫條控制程序,防止混料﹒REF.NO.:收集鎖于生產櫃,并貼錫料標簽.Meetingcontent1.ICM部門領取無鉛錫條(Sn96CI)必須由使用區域的工程、品質、生產部門相關負責人2.在下班前,拉長須將手動加錫剩余的錫條或錫餅由劉秋賢負責發放無鉛錫條(Sn96CI).確認簽名,短期內(暫定:Oct.01~Dec.01,04)XQ10M04353.5工程試驗Engineeringevaluation三.P&O步驟ProcedureTO:John,Thomus,Alan,James,PaulCC:AlbertWongFM:PeterREFNo.:REFNo.:EER-043602SUBJ:浸錫機改良評估報告DATE:DATE:Sep.10,04評估浸錫機改良后是否達到±5℃的溫控要求.2.將方形鑲入式發熱盤改為圓形鑄造式發熱盤.1.爐溫分布均勻,爐膛內各點溫差均可控制在±5℃,錫爐改良成功.下用Sn96CI浸錫時線材基本無損蝕,且上錫良好;返浸一次后39#線材損蝕約30%(屬可接受).Preparedby:X.X.XxxHowardLauDate:Sep.10,04Sep.10,04Result(結果):Seeattached □Yes□No一.改良點:1.爐膛壁用低功率(800w)發熱管包裹以補償膛壁散熱的損失.Analysis(分析):二.將改良后的爐溫分別設置為350℃、360℃、370℃進行測量錫爐各點.工程試驗報告(ICM)Particulars(細節):Objective(目的):Reviewedby:Date:2.155C38#、39#QPN線在340℃≦Temp.≦365℃,時間為2.5~5Sec條件2.建議繼續對余下的浸錫爐按±5℃的要求進行改良用以無鉛產品浸錫﹒Conclusion/Comment(結論/意見):1.旋轉錫爐改良成功,錫爐溫度控制良好,符合各無鉛產品浸錫的溫控要求.N/APeter3.6項目按時完成Theprojectwascompletedontime三.P&O步驟ProcedureIDProjecttitleProjectdescriptionProjectstatusResponsiblebyStartFinish1無鉛浸錫(Sn96CI)所有中心抽頭浸無鉛錫(Sn96CI)已完成PeterWed04/9/1Mon04/10/252無鉛產品T.B.浸無鉛錫(Sn96CI)已完成JohnSun04/9/5Sun04/11/23無鉛產品金屬罩浸無鉛錫(Sn96CI)已完成ThomusThu04/9/20Wed04/11/34無鉛產品BottomPCB浸無鉛錫(Sn96CI)已完成AlanThu04/9/20Thu04/11/35PCB焊接用無鉛錫線對所有無鉛產品使用無鉛錫線(Sn96CI)進行焊接已完成PeterThu04/9/20Thu04/11/36PCBA使用無鉛錫漿對所有使用0081－6337－02錫漿的產品轉無鉛錫漿已完成JohnThu04/10/2Tue04/11/9LeadFreeImplementationMasterPla