AS 4024.3002-2009 Safety of machinery Part 3002 Ma

AS4024.3002—2009AustralianStandard®SafetyofmachineryPart3002:Materialsformingandshearing—HydraulicpowerpressesAS4024.3002—2009ThisAustralianStandard®waspreparedbyCommitteeSF-008,GuardingofPowerPresses.ItwasapprovedonbehalfoftheCouncilofStandardsAustraliaon16March2009.ThisStandardwaspublishedon18May2009.ThefollowingarerepresentedonCommitteeSF-008:�AustralianChamberofCommerceandIndustry�AustralianCouncilofTradeUnions�AustralianIndustryGroup�DepartmentofthePremierandCabinet,SA�FederalChamberofAutomotiveIndustries�SafetyInstituteofAustralia�WorkCoverNewSouthWalesThisStandardwasissuedindraftformforcommentasDR04138.StandardsAustraliawishestoacknowledgetheparticipationoftheexpertindividualsthatcontributedtothedevelopmentofthisStandardthroughtheirrepresentationontheCommitteeandthroughthepubliccommentperiod.KeepingStandardsup-to-dateAustralianStandards®arelivingdocumentsthatreflectprogressinscience,technologyandsystems.Tomaintaintheircurrency,allStandardsareperiodicallyreviewed,andneweditionsarepublished.Betweeneditions,amendmentsmaybeissued.Standardsmayalsobewithdrawn.ItisimportantthatreadersassurethemselvestheyareusingacurrentStandard,whichshouldincludeanyamendmentsthatmayhavebeenpublishedsincetheStandardwaspublished.DetailedinformationaboutAustralianStandards,drafts,[e-mail],orwritetoStandardsAustralia,GPOBox476,Sydney,NSW2001.TheStandardisdownloadedfrom—2009AustralianStandard®SafetyofmachineryPart3002:Materialsformingandshearing—HydraulicpowerpressesOriginatedaspartofASCZ8—1959.PreviouseditionpartofAS1219—1994.RevisedinpartandredesignatedasAS4024.3002—2009.COPYRIGHT©StandardsAustraliaAllrightsarereserved.Nopartofthisworkmaybereproducedorcopiedinanyformorbyanymeans,electronicormechanical,includingphotocopying,withoutthewrittenpermissionofthepublisher.PublishedbyStandardsAustraliaGPOBox476,Sydney,NSW2001,AustraliaISBN0733791514AS4024.3002—20092PREFACEThisStandardwaspreparedbytheStandardsAustraliaCommitteeSF-008GuardingofPowerPressestosupersede,inpart,AS1219—1994,Powerpresses—Safetyrequirements.TheStandardisoneofaseriesdealingwiththesafetyofpowerpresses.ItisbaseduponbutnotequivalenttoEN693:2001,Machinetools—Safety—HydraulicpressesinordertomaintainconsistencywithAS4024.1,SafetyofmachineryseriesofStandards.Theterms‘normative’and‘informative’havebeenusedinthisStandardtodefinetheapplicationoftheappendixtowhichtheyapply.A‘normative’appendixisanintegralpartofaStandard,whereasan‘informative’appendixisonlyforinformationandguidance.TheStandardisdownloadedfrom—2009CONTENTSPageSECTION1SCOPEANDGENERAL1.1SCOPE........................................................................................................................41.2OBJECTIVE................................................................................................................41.3REFERENCEDDOCUMENTS..................................................................................51.4DEFINITIONS............................................................................................................6SECTION2HAZARDS2.1GENERAL................................................................................................................112.2RISKASSESSMENT................................................................................................11SECTION3SAFETYREQUIREMENTSANDMEASURES3.1INTRODUCTION.....................................................................................................133.2BASICDESIGNCONSIDERATIONS.....................................................................133.3MECHANICALHAZARDSINTHETOOLSAREA...............................................173.4CONTROLANDMONITORINGSYSTEM.............................................................213.5TOOLSETTING,TRIALSTROKES,MAINTENANCEANDLUBRICATION.....253.6OTHERMECHANICALHAZARDS.......................................................................263.7SLIPS,TRIPSANDFALLS......................................................................................263.8PROTECTIONAGAINSTOTHERHAZARDS.......................................................27SECTION4USERINFORMATION4.1MARKING................................................................................................................334.2INSTRUCTIONHANDBOOK..................................................................................33APPENDICESACLOSEDTOOLS......................................................................................................35BINTERLOCKINGDEVICESASSOCIATEDWITHGUARDS...............................36CELECTRO-SENSITIVEPROTECTIVEEQUIPMENT............................................39DCALCULATIONOFMINIMUMSAFETYDISTANCES........................................40ECONDITIONSFORNOISEMEASUREMENTO