QAI015 控制计划制订和执行指示(05-1)

TITLE:ControlPlanPreparationandImplementationInstructionREF.:QAI015–ISS.–REV.05-1PAGE1OF11DOC.STATUSQAI107-1/08-1KalexMulti-LayerCircuitBoard(Zhongshan)Ltd.ASubsidiaryofViasystemsGroupInc.1.0PurposeThepurposeofthisinstructionistogoverncontrolplanpreparationandimplementationforthestageofpre-launchandproductiontoprovideaclearideaoftheactivityinvolvedforimplementingthequalitysystemsothattheseactivitiescanbemonitoredsystematicallytoattainsetqualityobjectives.2.0ScopeTheinstructionisapplicabletocontrolplanandimplementationforpre-launchandproductionphase.3.0ApplicationdocumentsFollowingdocumentsoflatestissueareineffectQAP12–Quality/EnvironmentalRecordControlProcedure/MEP01–Process/EquipmentandChemicalApprovalProcedureMEP02–ProcessControlProcedurePEP01–APQPProcedureAPQPQAP05–CorrectiveandPreventiveActionProcedureQAI011–InternalWorkmanshipStandard4.0Abbreviation/Definition/DCC-DocumentControlCenterFMEA–FailureModeEffectsAnalysisTITLE:ControlPlanPreparationandImplementationInstructionREF.:QAI015–ISS.–REV.05-1PAGE2OF11DOC.STATUSQAI107-1/08-1KalexMulti-LayerCircuitBoard(Zhongshan)Ltd.ASubsidiaryofViasystemsGroupInc.PROD–ProductionDepartmentOEM–OriginalEquipmentManufacturerME–ManufacturingEngineeringDepartmentQC–QualityControlDepartmentQA–QualityAssuranceDepartmentCFT–CrossFunctionalTeamPE–ProductEngineeringDepartment5.0ResponsibilityCrossfunctionalteam-WorkoutandrevisecontrolplanformonitoringproductandprocessCrossfunctionalteamauthorizedrepresentatives-Jointlyreviewandapproveworked-outcontrolplanPE-ChairsCFT.QA-CoordinatesCFT&compilescontrolplan.Othersresponsibilitydepartments-Responsibletoperformprocesstestingandcontrolasdefinedincontrolplan.TITLE:ControlPlanPreparationandImplementationInstructionREF.:QAI015–ISS.–REV.05-1PAGE3OF11DOC.STATUSQAI107-1/08-1KalexMulti-LayerCircuitBoard(Zhongshan)Ltd.ASubsidiaryofViasystemsGroupInc.6.0Content6.1CrossfunctionalteamThemembersofCFTshouldjointlyworkoutorrevisecontrolplanandmonitorit.CFTmaycomprisemembersfromdepartmentsbelowasappropriate:-QA-PE-ME-PROD-QC-Otherdept.6.2ThemodelofpreparationforcontrolplanThepurposeofthecontrolplanistoinformallemployeesinhouseandourcustomerwhatcharacteristicsduringpre-launchandproductionshouldbecontrolledandwhatqualityverificationactivitieswillbemadeinordertomeetcustomerrequirements/specifications.Allofthemwillbedocumentedincontrolplanform(seeattachedform).//6.3Change,approval,distributionandimplementThemethodofdrafting,change,approval,distributionandimplementforcontrolplanreferstotheappendixA—“Controlplanreparationflowchart”.A---“”6.4PreparationofcontrolplanFillincontrolplanformasbriefedbelow:05-1TITLE:ControlPlanPreparationandImplementationInstructionREF.:QAI015–ISS.–REV.05-1PAGE4OF11DOC.STATUSQAI107-1/08-1KalexMulti-LayerCircuitBoard(Zhongshan)Ltd.ASubsidiaryofViasystemsGroupInc.6.4.1IndicatetheappropriatecategoryofcontrolplanPre-launch---Adescriptionofthedimensionalmeasurements,materialandperformancetestoccurringafterprototypeandbeforenormalproduction.----Production---Acomprehensivedocumentationofproduct/processcharacteristics,processcontrols,testsandmeasurementsystemsoccurringduringnormalproduction.---/6.4.2Controlplannumber:Enterthecontrolplandocumentnumberusedfortracking,ifapplicable.Thedocumentmaybenumberedasasequentialnumberwhichthefirsttwolettersare“CP”,e.g.CP001,CP002……DCCshallprepareamasterlistforcontrolplan.”CP”CP001,CP002…….DCC6.4.3Issue/Revision:Enterthelatestissueandrevisionofthedocument./6.4.4Part/Processnumber:Thisitemnumberisusuallyreferencedfromtheprocessflowchart.Ifmultiplepartnumbersexist,listtheindividualpartnumbersandtheirprocessesaccordingly./6.4.5Processname/operationdescription:Allstepsinthemanufacturingofasystem,subsystemorcomponentaredescribedinaprocessflowchart.Identifytheprocess/operationnamefromtheflowchartthatbestdescribestheactivitybeingaddressed.//6.4.6Machine,device,jig,toolsformanufacturing:Foreachoperationthatisdescribed,identifytheprocessingequipment,e.g.machine,device,jigorothertoolsformanufacturing,asappropriate.TITLE:ControlPlanPreparationandImplementationInstructionREF.:QAI015–ISS.–REV.05-1PAGE5OF11DOC.STATUSQAI107-1/08-1KalexMulti-LayerCircuitBoard(Zhongshan)Ltd.ASubsidiaryofViasystemsGroupInc.6.4.7Characteristics:Adistinguishingfeature,dimensionorpropertyofprocessoritsproductonwhichvariableorattributedatacanbecollected.Useavisualaidswhereapplicable.6.4.7.1.Number:Enteracrossreferencenumberfromallapplicabledocuments,suchasflowchart,numberedblueprint,FMEAsandsketches(computergeneratedorotherwise)(ifrequired)FMEA6.4.7.2.Product:Productcharacteristicsarethefeaturesorpropertiesofapart,componentorassemblythataredescribedondrawingsorotherprimaryengineeringinformation.Thecoreteamshouldidentifythespecialproductcharacteristicsthatareacompilationofimportantproductcharacteristicsfromallsources.Allspecialcharacteristicsmustbelistedonthecontrolplan.Inaddition,themanufacturermaylistotherproductcharacteristicsforwhichprocesscontrolsareroutinelytrackedduringnormaloperation.””6.4.7.3Process:Processcharacteristicsarethepr