協力廠商零部件承認程序

Code編號Version版本1.0Page頁數1/23ReleaseDate08/15/1997ModifyDate09/25/20001.Purpose目的Thepurposeofthisprocedureistodefineingeneralthecriteria,requirement,andmethodsofapprovingvendorpartstobeusedbySilitek.此程序的目的是定義零部件承認時應遵循的方法和基準.2.Scope範圍ThisprocedureappliestothematerialsuppliersofeachsitewithinSilitek.此程序運用在旭麗各工廠相應的材料供應商.3.Reference參考3.1VendorQualificationProcedure廠商認可程序3.2ApprovalVendor/PartsListProcedure合格廠商/零部件名冊管理程序3.3VendorManagementProcedure供應商管理程序4.Definition定義AV/PLApprovedVendor/PartList合格廠商/零部件名冊H.Q.SilitekHeadquarter旭麗總部FAIFirstArticleInspection量測一個部品的全面尺寸CTFCriticaltoFunction功能尺寸FMEAFailureMode&EffectsAnalysis失效模式與效應分析R&DResearch&DevelopmentDepartment研發部ENG(T)TaiwanEngineeringDept.臺灣工程部ENG(O)OverseaPlantEngineeringDept.海外工廠工程部5.DetailsofProcedure詳細程序5.1VendorPartApproval協力廠商零部件承認5.1.1Responsibilities職責Anymaterial/partthatisbeingusedbySilitekmustbeofficiallyapprovedbySilitek.Itsprocess(PMP),andMeasurementSystem(GR&R),andFMEA,Packingmethod,Injectioncondition,andetc.,mustbeapprovedbeforetheactualuse.Thepurchasingdept.isresponsibletoarrangethevendorstoprovidenecessarysampleswithmeasurementdatatoENG(T)orENG(O)deptforverifying,thentobetransferredtoR&Dforapproval.Soanymaterial/partsmustmeettheMaterial/PartsApprovalRequestbeforethemassproduction.Nomaterialshallbeissuedforusewithoutapproval.旭麗所有使用的任何材料/零部件必須經旭麗正式承認,廠商制程(PMP),量測系統(GR&R),FMEA,包裝方式,注塑成型條件等,在實際使用前須經旭麗認可.PRO負責安排VendorPartsApprovalProcedure協力廠商零部件承認程序SilitekCorporation旭麗公司StandardTitle標準書名稱VendorPartsApprovalProcedure協力廠商零部件承認程序StdDocumentType標準書分類Procedure規定Code編號Version版本1.0Page頁數2/23ReleaseDate08/15/1997ModifyDate09/25/2000廠商將附有量測數據的樣品給ENG(T)或ENG(O)驗證,然後給R&D認可,因此,任何材料/零部件在批量生產前必須符合材料/零部件承認需求.沒有經旭麗承認的材料不可使用.5.1.2ApprovalFlow承認流程5.1.2.1ProvideRequestofMaterialApprovalSample提出樣品承認的需求Whenanymaterial/part(includingECN)isrequestedtobeapprovedbySilitek.SilitekR&D,ENG(T)orENG(O)mustissueMaterial/PartApprovalSampleRequestNoticetoPRO.Dept..當材料/零部件需要由旭麗承認時,旭麗R&D,ENG(T),或ENG(O)必須發出材料/零部件樣品承認需求通知給PRO.5.1.2.2VendorprovidesampleandrequestSilitektoapproveit廠商提供樣品並要求旭麗承認Providingthematerial/partsampletoSilitekPRO.dept.,afterPRO.Dept.receivesthesample,theypassthesamplewithattachingmaterialapprovalsheettotheconcerningdept.PROdept.mustdescribetheMaterialname,ModelNo.,Supplier,PartNo.etc,Samplerequestdescriptioninthematerial/partapprovalsheet.廠商提供材料/零部件樣品給旭麗PRO,PRO收到樣品後,將樣品及附帶的材料承認書一起給相關部門.PRO須在材料/零部件承認書里描述材料名稱,型號,供應商,零部件編號等樣品所要描述的項目.ApprovalSampleRequestisasfollowed:樣品承認的需求如下:a.Originalcopyofmaterial/partdrawingwithalltherequiredvalidationsignatures.材料/零部件圖面的原始復印件,且須有有效的簽名.b.Material/parttest&Certificationormeasurementdata.材料/零部件材質及測試證明或量測數據.c.Material/partsspecificationsheetandformaldocumentsrelatedtothispart.材料/零部件規格以及有關此零部件的正式文件.d.Foreachpartnumberedsamples.零部件樣品5.1.2.3ENG.ReviewFlow工程檢討流程圖面和CTF項目須一致(CTF項目可能大於圖面的項目)a.DrawingVersion圖面版本b.CTFitemincludesNominalandToleranceCTF項目包括名義呎寸和公差CTF項目與Cpk清單須一致.a.DrawingVersion圖面版本b.CTFitemincludesNominalandToleranceCTF項目包括名義呎寸和公差SilitekCorporation旭麗公司Procedure規定2.MustbethesamebetweenCTFItem&CpkReport:3.MustbethesamebetweenCpkReport&CpkList:StdDocumentType標準書分類StandardTitle標準書名稱VendorPartsApprovalProcedure協力廠商零部件承認程序1.MustbethesamebetweenDrawing&CTFItem:(maybeCTFItem=Drawing)Code編號Version版本1.0Page頁數3/23ReleaseDate08/15/1997ModifyDate09/25/2000Cpk報告與Cpk清單須一致a.DrawingVersion圖面版本b.CTFitemincludesNominalandToleranceCTF項目包括名義呎寸和公差相關日期發行日期,圖面發行CTF項目發行Cpk報告發行(量測日期)(除更新的CTF項外)試模日期:試模報告(試模日期)=Cpk報告(量測日期)TrialShotReport=CpkReport(TrialShotDate)試模報告(試模日期)=Cpk報告(試模日期)量測方法CTF項目的準確性Cpk報告的內容應有Ca,Cp,CpkCpk判斷結果材料材質證明a.MustbethesameastheDrawingwhichincludesM'TLSupplier.材料須同圖面一致,且包括材料供應商在材質證明-I中,PO=/LotDate(幾乎不相等)c.MusthavetherawmaterialcertificationfromoriginalM'TLsupplier.須有原材料供應商的材質證明.9.R&DApprovalDocumentR&D承認文件a.CpkEvaluationReport(Off,C/D,M/T,OK)Cpk評估報告(Off,C/D,M/T,OK)b.FAIOffListFAI中關閉的尺寸清單10.SequencefortheDocumentsinthePartFolder文件在零部件資料夾中的順序a.PAS(PartApprovalSheet)PAS(零部件承認書)圖面CTF項目及PIP(IQC)FAI(最新版本)FAI評估報告6.TheContentofCpkReportReasonableforCa,Cp,andCpk.7.TheresultofCpkJudgement(InCpkReportandCpkList):Off,C/D,M/TandOKe.FAIEvaluationReport(R&D)b.Drawingc.CTFItemsandPIP(IQC)d.FAI(Newestintoppage,includedrawingwhichberefertomeasure)b.InM'TLCertifiction-I:PO=/LotDate(Almostunequal).8.MaterialCertification:(UnlessUpdateCTFItem)5.AccuracyfortheMeasurementMethod(CTFItem)[VendorandIn-House]a.Issuedate:DrawingissueCTFItemIssueCpkReportIssue(MeasurementDate)SilitekCorporation旭麗公司StdDocumentType標準書分類StandardTitle標準書名稱Procedure規定VendorPartsApprovalProcedure協力廠商零部件承認程序4.DateConcerning:b.TrialShotdate:TrialShotReport=CpkReport(MeasurementDate)Code編號Version版本1.0Page頁數4/23ReleaseDate08/15/1997ModifyDate09/25/2000Cpk評估報告Cpk評估報告(R&D)原材料材質證明注塑成型條件制程管理計划修模報告R&D的設計變更單工程部的工程變更單工程聯絡單色差報告包裝承認書最終評估報告(研發部)5.1.2.3ApprovalSheetapprovalflow:承認書承認流程a.NewSourceApproval(BeforeMassProduction):首選廠商的零部件承認(量產之前)1.ENG.DepttransferthesampletoIQCMeasurementtoverifythedataENG將樣品給IQC量測,以驗證數據2.ENG.DeptreviewthesampleandthedifferencebetweenIQCdataandVendordata.ENG檢討樣品