廠商制程監控程序

Code編號Version版本Page頁數ReleaseDateModifyDate1.Purpose目的Thepurposeofthisprocedureistodefineingeneralthecriteria,requirements,andmethodsofimplementingvendorqualitymonitoringprogramasameantoimproveoverallSilitekmaterialquality.此程序的目的是定義監控廠商品質及改善措施落實狀況的一般方法,基準及需求,從而改善旭麗材料的品質.2.Scope範圍ThisprocedureappliestothematerialsuppliersofeachsitewithinSilitek此程序應用在旭麗各工廠相關的材料供應商.3.Reference參考3.1VendorQualificationProcedure廠商認可程序3.2VendorPartsApprovalProcedure廠商零部件承認程序4.Definition定義AV/PLApprovedVendor/PartList合格廠商/零部件名冊H.Q.SilitekHeadquarter旭麗總部PROProcurementSection采購開發部SQCSupplierQualityControl廠商品質管制5.DetailsofProcedure詳細程序協力廠商品質監控5.1.1VendorQualityReportSubmission協力廠商報告提交AllSilitekvendorarerequiredtoprovidetheoutgoingqualityreportstoSilitekwitheverylotshipment.Thesupplieroftheseypartswillprovideout-goingreportsandotherdatumforSilitekSQCsection.Thesubmissionofthereportwillbeonthetimelybasis.所有旭麗廠商需隨每批出貨提供出貨品質報告給旭麗,對於關鍵部件供應商除提供出貨報告外,還需提供其它資料給旭麗SQC,報告須及時.#1OQC(Out-goingQC)InspectionReport2In-Process(IPQC)100%InspectionReport3TopThreeDefectImprovementandCorrectiveActionPlan序號1OQC檢查報告2IPQC100%檢查報告3前三大不良品改善及糾正措施計劃VendorProcessMonitoringProcedure廠商制程監控程序FrequencyWitheverylotshipment09/30/200008/15/1997StdDocumentType標準書分類1.01/4SilitekCorporation旭麗公司StandardTitle標準書名稱VendorProcessMonitoringProcedure廠商制程監控程序Procedure規定每周每月10號前5.1VendorQualityMonitoringProgramWeeklyBythe10thofeveryMonth頻率每批出貨ReportType報告類型Code編號Version版本1.0Page頁數2/4ReleaseDateModifyDate5.1.2Keypartssupplier主要零部件供應商Exceptfollowinggeneralqualityimprovementprogram,Keypartsvendormustfollowedpartsqualificationstatustoimproveprocess/materialquality.Thesubmissionofthepartsqualificationstatusreportwillfollowunderthebasis.除了遵循一般品質改善的計劃外,主要零部件供應商須遵循零部資格認可狀態以改善制程/材料品質.CpkControlmethodR&Rapproachesdescribedaboveare:R&R方法描述如下:1.Under10%error-parametersystemOK.在10%以下:量測系統OK;2.10%to30%error-Maybeacceptablebaseduponimportanceofapplication,costofparameter,costofrepairs,etc.10%R&R%30%:根據應用的重要性,經濟參數,維修費用等可接受.3.Over30%error-Parametersystemneedsimprovement.Makeeveryefforttoidentifytheproblemsandhavethemcorrected.R&R%30%:量測系統需要改善,努力鑒別問題並糾正之.Discriminationratio,Theruleofthumbisasfollows:分辨率,主要判定原則如下:1.IfD2.0themeasurementsystemisinsufficient.如D2.0,則量測系統不充分2.2.0=D4.0themeasurementsystemprobablyrequiresfurtherwork.如2.0=D4.0,則量測系統需適當維護3.D=4.0,measurementsystemwillprobablyperformadequately.如D=4.0,則量測系統能力充分.5.1.3Formats格式ThevendorisfreetouseforanyinspectionforthereportfortheOQCInspectionReportwhichclearlyshowstheinspectionquantity,defectquantity,defectPPM,causesofdefect,vendorname,andinspectiondate...etc.However,vendorsshallusethefollowingformatsprovidedforotherreportsiftheyhaven'ttheirownreportformat.廠商可以自由使用任何檢查報告作為OQC檢驗報告,它清楚地顯示檢驗數量,壞品數量,壞品的百萬分之不良率,不良品原因,廠商名稱和檢驗日期等,然而,廠商如沒有自己的報告格式可用以下報告格式供其它報告使用.In-Process(IPQC)100%InspectionDailyReportIPQC日報SilitekCorporation旭麗公司StdDocumentType標準書分類VendorProcessMonitoringProcedure廠商制程監控程序StandardTitle標準書名稱09/30/2000Procedure規定08/15/1997QualityParameterCpkControlMethodFrequenceControlMethodFrequence0-1.00Inspect100%Insp.Inspect100%Insp.1.00-1.33ControlChartHighControlchartMiddle1.33-1.67ControlChartMiddleCheckListMiddle1.67-2.00ControlChartLowCheckListLow2.00-CriticalDim.GeneralDim.TakecareconditionFrequenceControlchartChecklistRemarkHigh1-2Hr.15-30min.Middle4-8Hr.PerHr.LowEveryDayPer2Hr.ControlMethodCode編號Version版本1.0Page頁數3/4ReleaseDateModifyDate09/30/2000In-Process(IPQC)100%InspectionWeeklyReportIPQC周報TopThreeDefectImprovementandCorrectiveActionPlan前三大不良項目改善及糾正措施計劃Partsqualificationstatusreport.與零部件生產相關的設憊,模具,制程等的狀態報告5.1.4ReportsDistribution報告分配OncetheSQCsectionreceivestheinspectionreportsfromthevendor,SQCsectionisresponsibletoreviewthereportsforanymajorqualityissuesfromthevendor.SQCsectionmayrequestvendorstore-inspecttheaffectedlotsorrejectthelotsbacktothevendorsiftherearemajorqualityissuesfound.ThepurchasingsectionisalsoresponsibletodistributethereportstoQA,ENGsectionsforreferences.SQC一旦收到廠商的檢查報告,SQC負責檢討報告上的廠商主要品質問題,採購部可要求廠商重新檢查受影響的批或如發現主要品質問題可將該批退回廠商.SQC負責將報告分派到品保,工程,以供參考.5.1.5SiteMonthlyVendorIndicesReport當地工廠每月廠商品質報告EachSilitekproductionsite'sQAsectionisresponsibletogenerateVendorQualityIndicesReporttoH.Q.onthemonthlybasisusingreportformatsassignedbyH.Q.QRAsectiontoH.Q.PurchasingandQRAsection.各旭麗當地生產工廠的品保部負責總結廠商品質報告給總部.5.1.6CorrectiveActions矯正措施SQCsectionshallbasethedatafromtheVendorQualityIndicesReportsandqualityinspectionreportsfromvendorstoinitiatevendorcorrectiveactionsanddisqualificationproceduresifpoorqualitytrendisobservedorifcontinuouspoorqualityisfoundwithoutcorrectiveactionsfromthevendors.SQC根據廠商品質報告和品質檢驗報告,發出廠商矯正措施要求,如發現不良品質趨勢或持續的品質較差且無矯正措施,SQC可建議注消該廠商資格.5.1.7Follow-ups跟進SQCorVQMsectionisresponsibleforthefollow-upofallthecorrectiveactionsissuestothevendors.ActionswillbetakenimmediatelyifvendorsfailtoprovidethequalityreportontheroutinebasisorifthevendorfailstorespondcorrectiveactionrequestsissuedfromSilitek.SQC或VQM負責跟進發給廠商的矯正措施,如廠商沒有提供日常品質報告,或廠商未回復旭麗發出的改善需求單,則SQC或VQM可立即採取相關行動.6.Attachments附件6.1WorkmanshipReport(OnlyforRef.)品質報告(僅