FGL_GP12_PROCESS_TRAINING_培训

GP-12EarlyProductionContainmentProcedure早期生产件遏制程序GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序KeyGP-12ProcessandProcedureQuestions关于GP12程序和过程的普遍问题WhatisGP-12?什么是GP12?WhydoweperformGP-12?为什么我们要执行GP12?WhowillperformGP-12?谁来执行GP12程序？WhendoweperformGP-12?什么时候执行GP12?HowdoweperformGP-12?如何执行GP12?Purpose目的•Validatethesupplier’sproductioncontrolplan.验证供应商生产控制计划•Protectassembly,manufacturingcenters,andservicepartwarehousesfromqualitynon-conformancesduringcriticalperiods.保护在特定阶段总装，制造和售后不会接收到不合格品•Ensurethatanyqualityissuesthatmayarisearequicklyidentified,contained,andcorrectedatthesupplier’slocation.保证可能发生的质量问题在生产过程中被识别，修正GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序DefinitionandNecessaryInput定义及必要输入•Pre-LaunchProductionControlPlan•批量生产前控制计划•Isasignificantenhancementtothesupplier’sproductioncontrolplanandraisestheconfidenceleveltoensurethatallproductsshippedwillmeetGM’srequirements.Thepre-launchcontrolplanwillalsoservetovalidatetheproductioncontrolplan.•GP-12Audit•GP-12评审GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序EntranceCriteria进入程序标准•GP-12istobeusedforallpre-production,production,service,andaccessorypartsatthetimeofPPAP.•GP12程序是适用于PPAP阶段所有的试生产，生产，服务及附件产品•ThisprocedureappliestoallnewandchangedpartsthatrequirePPAPforstart-up,acceleration,orrevisionstothemanufacturingprocess.Also,whenmanufacturingrunsareseparatedby3monthsormore.•GP12程序适用于所有新变更的需要PPAP启动，产能提升，或者生产程序变更，或者生产间断3个月以上GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序Identification标签识别•CompliancetoidentifyGP-12wasperformedonpartsthatarebeingshippedtothecustomeris…•执行GP12程序过程中应使用的标签•Attachtoeachshippinglabela25mm(approx.)green,circularsticker.•标签为直径25mm的绿色圆形标签，贴附于每个独体发送包装上面•SignedbyadesignatedseniormanagementrepresentativeaccountabletoinsureproperimplementationofGP-12.•由指定的有资质的管理层代表签字（如质保部长）保证GP12执行的有效性GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序FrequencyofInspection检查频次•GP-12inspectionismandatoryfor100%ofallpartsrequiredthroughtheGP-12period.•GP12执行阶段强制对所有零件进行100%GP12检查•Aftermanufacturingvalidationbuildsbythecustomer,basedondocumentedacceptableperformance,(noissuesidentifiedatGP-12orbythecustomer),theCustomer/SQEmayapproveareductionofthe100%inspectionrequirements.•主机厂进行生产验证后，基于产品评估报告（在GP12记录中没有问题报告，或主机厂没有问题报告发布），主机厂的供应商质量工程师可以批准进行降低检查比例。•AnyadditionalinspectionortestingmustalsobeapprovedbytheCustomer/SQE.•所有附属检查试验必须经过SQE批准GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序DurationGP12执行周期•GP-12mustbeimplementedforaperiodoftimeorquantityofpartsasspecifiedbytheCustomeroruntiltheProductionControlPlanhasbeenvalidated,whicheverislonger.•GP12执行周期或者执行数量由主机厂制定（SQE),或者在生产控制计划验证后自然结束•Iftimeorquantityisnotspecified,GP-12willremainineffectthroughaccelerationoraminimumof2weeks,whicheverislonger.•如果时间和周期没有指定，GP12将持续到产能爬坡结束或则至少2周时间GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序ExitCriteria退出条件SupplierwillbeeligibletoexitGP-12aftervalidatingtheeffectivenessoftheProcessControlPlanand…供应商在验证过程控制计划后可以申请退出GP12A.Noproblemsidentified,atsupplierorcustomer,withintheGP-12periodestablished.在GP12执行阶段，没有问题报告发生，包括供应商端及客户端B.IfaproblemisidentifiedduringtheGP-12periodatthesupplierorcustomer,GP-12willremainineffectforaminimumof2weeksafterimplementationofcorrectiveactionorthroughtheoriginalGP-12period,whicheverislonger.如果在GP12执行过程中，有问题报告发生，无论在供应商端还是在客户端，GP12将继续执行，至少在改进措施执行后两周没有问题报告再次发生后，可申请退出GP12IftheGP-12plancontinuestoidentifynon-conformances,theGP-12planmustbekeptinplaceuntilprocesscontrolsandcapabilitieshaveproveneffective.如果仍然有不合格件发生，GP12将继续执行，直到过程控制和过程能力得到验证GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序SupplierResponsibility供应商责任•DevelopanearlyproductioncontainmentplanasspecifiedinGP-12.Ensurethatplanisincompliancewith1927-33(GP-12Audit)•开发早期遏制程序，确保计划与GP12审核相一致.•Rootcauseanynon-conformancesandimplementadditionalcheckingprovisionstothepre-launchchecklist.•在量产前的检查清单中包含所有的根本原因分析及不合格品控制，并应用•RequirecompliancetoGP-12fromallsubcontractors,aswellasmonitorandmaintaintheirrecords.•所有的GP12的程序需在二级供应商处执行，并监控和维护相关记录•(ThiswillrequirethatsubcontractorspullaheadtheirGP-12toallowtheTier1GP-12timingcompliance.)•IdentifyandcommunicateanychangestoSQE.与SQE识别，沟通所有的变更GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序SQEResponsibilitySQE责任•EnsureGP-12planisavailable(timingandexitcriteriahasbeendefined)atGateReview#3.•在GateReview3的时间确保GP12建立执行•Verifythefollowingareaddressedbythepre-launchcontrolplan:•验证在量产前控制计划中包含所有以下信息HighRPNsKCDSDesignatorsPRRPilotIssuesWarrantyPlantDisruptions•VerifythatthesupplierusedthePFMEAandstatisticaldatatodeterminewhatadditionalcontrolsarenecessary.•验证供应商使用PFMEA和统计数据决定是否需要特殊的控制方式•Ensurethat1927-33(GP-12Audit)iscompletedandassessedbyGateReview#4.•确保在GATE4阶段GP12评审评估完成•Validatethatthephysicalandsystemiccorrectiveactionsfortherootcausehavebeenimplementedanddocumented.•验证系统的针对根本原因的整改方案被执行并记录GP-12--EarlyProductionContainmentProcedureGP-12—早期生产件遏制程序GP-12--EarlyProductionContainmentProcedureRedFlags!Belowareafewthingstolookforwhenassessingasupplier’sGP-12process:以下几个方面需要在GP12过程中对供应商进行评估•Verifythel