北京凯普机电系统培训讲义

SINUMERIK840DEdition10.2003------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd1SINUMERIK840DSINUMERIK840DSINUMERIK840D1.NCU(Numericalcontrolunit)NCKNCUSINUMERIK840DCPUS7-300PLCCPUPLC2MMCSINUMERIK840DMMC100.2MMC103PCU20PCU50OP031OP032SINUMERIK840D3PLCSINUMERIK840DS7-300-2DPPLCIM361I/O4SINUMERIK840DSIMODRIVE611D1FT1FK1PHSINUMERIK840D------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd2SINUMERIK840DNCUMSDFDDX3Floppy1)X4X6X10MCPPowersupply–X102–X112–X122–X111–X121X130BX130AMEMORYCARD–X172PGQWERTYMPIbuscableSIMATICS7-300IMconnectingcableMPIcableIMSIMATICS7-300I/OdevicesPSSMsX2X20NCUOperatorpanel(rearview)MMCISAadapter(rearview)X8X9Cablefordatainput/outputV.241)X8/X9onMMC101/102onlyParallelinterface1)e.g.printer/streamerorMPI-PGcableL2DPReservedforservicingtodrivebusNCUterminalblockINOUTX20X21ÄÄÄÄÄÄDistributorboxMPIcableHHUHHUhandwheelX4X1X2X5–X101CabledistributioncabinetFig.1-1------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd3NCUa)NCUNCU571.2486DX21.5MBCNC288KBNCU572486DX21.5MBCNC288KBNCU573.21.5MBCNC288KBb)NCUX101OPI1.5MBMMCMCPHHUX102PROFBUS1.5MB,ET200/M153X111P/KIM361I/OX112RS232NOTNCU573.2NCU573.2X121I/O4I/OX122MPI187.5KBPGHHUX130AX130BX172X173PCMCIAc)NCULEDSIMODRIVENCUMSDMS(I/RF,OI)FDDSIEMENSFDDFDDFig.1-2SINUMERIK840------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd4NCU76LEDNCKPLCNCK+5VSFSINUMERIKREADY810DPLCPRNCKLED+5VNFCFCOMCBNCKOPICPNCKPLCLEDPRPLCPSPLCPFPLCPFOPLCd)NCUSNCKS3012PCMCIA3~7PLCS40PLC1PLC2PLC3MRESNMINo_maskableinterrupt------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd5NENCSIMATICinterfacePGMPIinterfaceI/Ointerface(cabledistributor)ErrorandstatusLEDs(H1/H2)7-segmentdisplay(H3)RESETbutton(S1)NMIbutton(S2)PLCstart-upswitchI/OexpansionforconnectingthedigitizermodulewhenusingNCUfordigitizing(NCU573only)NCKstart-upswitchSIMODRIVE611DinterfacePCMCIAslot(X173)DevicebusinterfaceMEMORYCARD--X172S3X130BX130A--X121--X111S4--X102--X101--X112--X122RESETNMIFig.1-3SINUMERIK840NCU------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd6i.UEUncontrolledinfeedI/RFInfeed/Regeneractivefeedbackii.48/9/4863/96364/96463+24V64200msiii.LED1.15V2.5V3.4.5.6------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd7M600P600X351X111X121X141X161X171X172X181U1V1W1PE1RedYellowRed5VvoltagelevelfaultyDeviceready(DClinkprecharged)DClinkover-voltageElectronicspowersupplyfaultyDeviceisnotready,noenablesignal(term.63,64or48)MainsfaultPowersupplyDevicebusDClinkconnectionRedGreenRedLEDdisplaysLEDdisplaysFig.1-4InterfacesforOIandI/RFmodule10–55KW------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd8SIMODRIVE611DSIMODRIVE611D–X161–X121–X111–X141–X171–X172–X1815.35.25.1639964197473.173.27274544101515R911248111113NS2NS1AS2AS1M500P5002U11U12V11V12W11W1RelaycontactforReadymessageNCcontactNOcontactRelaycontactforgroupmessageI2tandmotorovertemperaturePulseenableEnablevoltageDriveenablesignalReferencepotentialforenablevoltageEnablevoltageP24P15N15N24MMRESET(R+term.15)EnablevoltageSetting-upmodeContactorenergization,start213SignalingcontactfrommainscontactorEnablingsignalforinternalmainscontactorSignalingcontactforstartinglockout(NCcontact)DClinkpowersupplyformainsbufferingExternalinfeedforelectronicspowersupplyExternalinfeedforelectronicspowersupplyExternalinfeedforelectronicspowersupplyLEDdisplaysFig.1-5ConnectionterminalsonSIMODRIVE611mainssupplymodule10–55kW------------------------------------------------------------------------------------------------------------------------------------------BeiJingCAPEPrecisionMechanical&ElectricalTechnologyCo.,Ltd9MMCMMCMMC103MMC100.2MMC103ÊÊÊÊÊÊÊÊX35X432BEROterminalsX341X412MotorencoderAxis2X422DirectpositionAxis2M600P600X411MotorencoderAxis1DClinkbusbarX421DirectpositionAxis1X431RelayterminalsPulseenableX151DevicebusX141DrivebusX351MotorconnectingterminalsA1andA2X34RatingplatePEterminalsPE1PE2ÊÊÊÊÊÊÊÊX35X432BEROterminalsX341M600P600X411MotorencoderDClinkbusbarX421Directposi