路博润金属加工液培训资料

©TheLubrizolCorporation2006,allrightsreservedMetalworkingAdditives金属加工添加剂October2012©TheLubrizolCorporation2007,allrightsreservedAgenda议程•Introduction概况介绍•MetalworkingCapabilitiesandSupport金属加工系列产品线和技术支持•ProductOfferingandFormulationAdvices产品介绍和配方举例•Questions问题©TheLubrizolCorporation2007,allrightsreservedSulfurizedEPAdditives,TraditionalSolubleOilEmulsifier硫系极压剂及乳化剂产品WaterbasedAdditives,EmulsifierExpertise,SpecialityPolymericEsters水基添加剂、乳化剂和聚合酯WaterbasedAdditives,CorrosionInhibitorExpertise,水基防锈及防腐蚀剂Biocides杀菌剂RustPreventives,WaterbasedCorrosionInhibitors防锈剂RustPreventives,NaturalSulfonatesupply,ThixotropicGelledSulfonate防锈剂、磺酸盐©TheLubrizolCorporation2007,allrightsreservedGlobalSupport全球技术支持•Technicallaboratories技术实验室–Wickliffe,OHUSA–Brecksville,OHUSA–Hazelwood,England–Spartanburg,SCUSA•MetalworkingResearch&TechnicalService金属加工产品研发和技术支持–Hamburg,Germany德国汉堡•MetalworkingTechnicalSupport金属加工产品技术支持–Shanghai,China上海•MetalworkingTechnicalSupport金属加工产品技术支持©TheLubrizolCorporation2007,allrightsreservedShanghaiMetalworkingResources上海实验室配置和评价方法ProcedurePropertyEvaluated•IP287FilterPaperChipBreakpoint防锈/滤纸铁屑法•IP263EmulsionStability乳化安定性•IP311ConcentrateStorageStability储存稳定性•IP312FoamTest–ShakingMethod泡沫试验•ASTMD455KineticViscosity黏度测定•LubrizolPumpTestFoamTest路博润泡沫试验•MicroTapIILubricity润滑性评定/攻丝扭矩•Mod.TimkenFishTankBacteriaResistance抗菌性试验＊Ifneedtechnicalserviceforourcustomers,plsfillinTSR’sfirst.MicroTapFoamRig©TheLubrizolCorporation2007,allrightsreservedAdditives–Applications–Capabilities路博润添加剂的应用领域Cleaners清洗剂MetalRemoval切削MetalForming成型ProcessAdditives工艺助剂RustPreventives防锈IndustrialAdditives工业用油CorrosionInhibitors腐蚀抑制InternalLubrication润滑LubrizolMetalworkingAdditives©TheLubrizolCorporation2006,allrightsreservedMetalworkingAdditivesProductOfferingforWaterbasedProducts水基金属加工液产品介绍©TheLubrizolCorporation2007,allrightsreservedMetalworkingAdditives金属加工添加剂•WaterBased–WaterMiscible水基或水溶性产品-AqueousFluidSystem应用于水基体系-GenerallySuppliedasConcentrateforDilutioninWater通常以浓缩液的形态供应，使用时以水稀释-SubCategories这类产品包括•SolubleOil乳化油•Synthetic全合成液•SemiSynthetic半合成液©TheLubrizolCorporation2007,allrightsreservedProductCategories产品•EmulsifierComponents•EmulsifierPackages–HongJing乳化复合剂—洪泾介绍•ExtremePressureAdditives•LubricityAdditives润滑剂•RustPreventives•CorrosionInhibitors防锈剂•IndustrialMetalworking•Biocides杀菌剂©TheLubrizolCorporation2007,allrightsreservedLubricityAdditivesforwatermisciblefluids水基润滑剂©TheLubrizolCorporation2007,allrightsreservedLubricity/EPagents润滑/极压剂•ADDOSANESTEP206•TMP-EsterofCastoroilandOleicacid是以蓖麻油和油酸为原料的TMP的酯•AddosanESTEP206isusedasanEP-additiveinwatermisciblemetalworkingfluids,especiallyforAl-processing.Typicaltreatlevelsintheconcentrateshouldbe5-10%.该产品可用于水基配方中做极压剂，特别适合铝加工。加量5—10%•Forthemachiningofsteeltheadditionshouldbebetween5and20%totheconcentrate,dependingontherequirementsandtheseverityoftheprocess用于钢材加工时需要在浓缩液里加入5—20%，视加工的剧烈程度而定。•Innonwaterbasedmetalworkingfluids,AddosanESTEP206isqualifiedforfinesteelwiredrawingincombinationwithP-EPandS-additives.在非水基的体系中它与含磷或含硫极压剂共用可用于细钢线的拉拔。•AddosanESTEP206canalsobeusedasafattyagentinnon-watermisciblemetalworkingfluids.在非水溶性配方里可用作油性剂•Itisalsosuitableforgrindingprocesseswhereagoodstabilityofthefattycomponentisrequired.在磨削加工中如果需要使用稳定性好的油性剂，可考虑使用该产品©TheLubrizolCorporation2007,allrightsreservedAddosanEstep206•PropertiesColour颜色:ligthbrown浅棕色Acidvalue酸值(mgKOH/g):max10Viscosity黏度(40°C):appr85mm²/s•Typicaluselevel典型用量Waterbased水基:5–10%Neatoils油基:1–2%(neatoils:2%Estep206+0.5%EPC127-usedforflutegrinding在油基配方中使用2%Estep206+0.5%EPC127可用于成管加工)©TheLubrizolCorporation2007,allrightsreservedBECROSAN™E2135amineandboronfreeformulationwithbiocide配方举例：不含胺、不含硼的半合成液配方BECROSAN™E213545%AddosanESTEP20610%NaphthenicBaseOil42%CONTRAM™OF-G2.5%CONTRAM™J30D0.5%Anapprox.8%emulsionofapreparationofBECROSAN™E2135,performanceester(inparticularAddosanESTEP206)inbaseoil(asabove)worksextraordinarywellforgeneralaluminiummachining.上述配方以8%的稀释液用于铝加工具有非常突出的效果Appearance外观visual目测translucent半透明Emulsionstability乳化安定性visualafter24hrs0mloil/0mlcreampHvalue,5%inwater5%水溶液的PH值DIN513699.1CorrosionprotectionDIN51360part2Note0at4%vol防锈©TheLubrizolCorporation2007,allrightsreservedSemiSyntheticAluminum铝加工半合成液—润滑效果45%BECROSANE2135+环烷基油VS10%ADDOSANESTEP206+45%BECROSANE2135+环烷基油76,3100,050,060,070,080,090,0100,0110,0120,045%BECROSANE2135inNaphthenicoil10%ADDOSANESTEP206,45%BECROSANE2135inNaphthenicoilRelEff(%)©TheLubrizolCorporation2007,allrightsreservedHighoil-Semi-SyntheticPackages与高含油半合成复合剂的复配配方Baseoil基础油41.7045.7050.70BECROSAN™E2137H/LUBRIZOL®568342.00--BECROSAN™E2135-40.00-BECROSAN™E2152--35.00ADDOSANESTEP20610.010.010.0CONTRAM™MBOorST-12.002.002.00CONTRAM™J30D0.300.300.30Quicklin131.00--Water水3.00--TD25/30-2.002.00LUBRIZOL®5674消泡剂0.10-0.10©TheLubrizolCorporation2007,allrightsreservedPerformance性能E2137H/LUBRIZOL®5683E2135E2152Appearance外观yelow-lightbrown,clear黄色—淡棕色，透明Yelowlightbrown,clear黄色—淡棕色，透明Yellowlightbrown,clear黄色—淡棕色，透明Appearanceemulsion(5%in20°dH)乳液外观Fresh新鲜乳液Translucent半透明Translucent半透明Translucent半透明after24h24小时后translucent-nocre